KONRAD 560 - Table of Contents

TABLE OF CONTENTS
520 Stern Drive Description ........................................................1
540 Stern Drive Description ........................................................2
560 Stern Drive Description ........................................................3
Stern Drive General Information .................................................4
General Operation ........................................................................ 4
Safety Notices ..............................................................................4
Tools Recommended For Installation .......................................5-6
Torque Specications For Selected Fasteners ..............................7
Installation Guidelines .................................................................8
Figure A: 500 Series Cutout Template .........................................9
Figure B: 500 Series X-Dimension Guidelines .........................10
KONRAD 500 SERIES DRIVE INSTALLATION
Step 1: Transom Cutout ........................................................11-12
Step 2: Transom Assembly Installation.................................13-14
Step 3: Oil Reservoir Installation ..........................................15-17
Step 4: Trim/Lift Pump Installation ......................................18-21
Figure C: Trim System Electrical Drawing 12 Volt ................... 22
Figure D: Trim System Electrical Drawing 24 Volt ...................23
Step 5: Stern Drive Installation .............................................24-27
Figure E: Alignment Specications Chart .................................28
Step 6: Alignment Procedures ...............................................29-32
Step 7: Trim Cylinder Installation.........................................33-34
Figure F: Trim Assembly Diagram ............................................35
Figure G: Trim Assembly Individual Components .................... 36
Step 8(a): 520 / 540 Propeller Installation .................................37
Step 8(b): 560 Propeller Installation ..........................................38
Step 9: Stern Drive Lubrication ............................................39-41
Step 10: Trim/Lift Control Module Installation ....................42-45
Step 11: Trim/Lift Pump Filling/Bleeding Procedure ...........46-47
Step 12: Setting Trim/Lift Limit & Sender Switch ...............48-49
Step 13: Manual Hydraulic Steering System Installation .....50-53
Figure H: Routing Diagram 30-462R ........................................54
Step 14: Power Steering System Installation ........................55-59
Figure I: Routing Diagram 30-390R ..........................................60
Figure J: Hoses for Assembly KM #30-390 ..............................61
Figure K: 30-264 Parts List ........................................................62
Figure L: 30-274 Parts List ........................................................63
500 SERIES INSTALLATION MANUALJULY 2016 PAGE V