KONRAD 560 - Step 20: Installation Review; Installation Checklist-Inside of Vessel

500 SERIES INSTALLATION MANUALJULY 2016 PAGE 77
Installation Checklist-Inside of Vessel
20.1 Verify proper position and level of oil in reservoir bottle. Conrm proper routing of hoses and check all
connection points for leaks. Make sure hose is secure to transom a minimum of every 6 inches with
fasteners.
20.2 Conrm proper amount of ATF uid (Dexron III) in trim pump and verify proper bleeding of the
system.
20.3 Check all internal trim cylinder hoses for proper routing and leaks at connection points.
20.4 Verify 12V or 24V system of vessel and conrm that proper trim pump has been supplied. Conrm
circuit breaker (fuse) is installed on trim pump. Check for proper connection points for wiring of trim
pump.
20.5 Tilt drives up and down to conrm proper function of trim pump and trim assembly. (Trim Sender) If
tted with mechanical trim senders, verify proper adjustment.
20.6 Conrm connection of continuity cables. Also check for continuity from prop shaft of sterndrive to the
gimbal assembly, gimbal housing, trim cylinder and steering cylinder.
20.7 Steering:
A) Conrm proper uid level
B) Verify proper bleeding procedure was done
C) Check all hose routing and connection points for leaks
D) Verify # of turns lock to lock
E) Verify correct rudder indicator position, when compared with the drive position.
20.8 Transmission:
A) Conrm proper uid level in transmission
B) Verify proper routing of lines and check for leaks at connection points
C) Conrm proper orientation of lines and that they are going to the correct ports
D) (If applicable) Mechanical Shift: Verify proper throw and linkage on mechanical arm.
E) Check that the Neutral Safety Switch circuit is correct
20.9 Conrm that engine mounts/vibration isolators (on stringers) are within angular and height tolerance.
20.10 Driveshaft - If applicable
A) Conrm Parallelism and Concentricity meet Konrad requirements for specic shaft type and
length. Reference Step 6 in this manual for information.
B) Conrm proper torque on hardware at both drive and transmission connection. Also, verify that
Loctite was used where recommended.
Step 20: Installation Review