KONRAD 520 User Manual

Name: KONRAD 520
Brand: KONRAD
Rating: 5 (1 reviews)

89 pages

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GENERAL INSTALLATION MANUAL

500 Series Models

KONRAD, INC.

1421 HANLEY ROAD • HUDSON, WI 54016-9376 USA

Phone: 715-386-4203 • Toll Free: 1-800-927-3545 • Fax: 715-386-4219

www.konradmarine.com

Table of Contents5
520 Stern Drive Description7
540 Stern Drive Description8
560 Stern Drive Description9
Stern Drive General Information10
General Operation10
Safety Notices10
Tools Recommended for Installation11
Torque Specifications for Selected Fasteners13
Installation Guidelines14
Figure A: 500 Series Cutout Template15
Figure B: 500 Series X-Dimension Guidelines16
Step 1: Transom Cutout17
Step 1: Transom Cutout18
Step 2: Transom Assembly Installation19
Step 2: Transom Assembly Installation20
Step 3: Oil Reservoir Installation21
Step 3: Oil Reservoir Installation23
Step 4: Trim/Lift Pump Installation24
Figure D: Trim System Electrical Drawing 24 Volt29
Step 5: Stern Drive Installation30
Step 5: Stern Drive Installation33
Figure E: Alignment Specifications Chart34
Step 6: Alignment Procedures35
Step 6: Alignment Procedures38
Step 7: Trim Cylinder Installation39
Figure F: Trim Assembly Diagram41
Figure G: Trim Assembly Individual Components42
Step 8(A): 520 / 540 Propeller Installation43
Step 8(B): 560 Propeller Installation44
Step 9: Stern Drive Lubrication45
Step 9: Stern Drive Lubrication47
Step 10: Trim/Lift Control Module Installation48
Step 11: Trim/Lift Pump Filling/Bleeding Procedure52
Step 11: Trim/Lift Pump Filling/Bleeding Procedure53
Step 12: Setting Trim/Lift Limit & Sender Switch54
Step 12: Setting Trim/Lift Limit & Sender Switch55
Step 13: Manual Hydraulic Steering System Installation56
Figure H: Routing Diagram 30-462R60
Step 14: Power Steering System Installation61
Figure I: Routing Diagram 30-390R66
Figure J: Hoses for Assembly KM #30-39067
Figure K: 30-264 Parts List68
Step 15: Rubber Coupling Extension Shaft(S)70
Step 16: U-Joint Extension Shaft Installation74
Step 17: CV Extension Shaft Installation76
Step 18: Drive Shaft Shroud Installation78
Figure M: Rear Mount/Tailpiece Cutout Template79
Step 19: Rear Mount / Tailpiece Installation80
Step 20:Installation Review83
Application Trial Data Forms85

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KONRAD 520 Specifications

General

Brand	KONRAD
Model	520
Category	Outboard Motor
Language	English

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