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KONRAD 520 - User Manual

KONRAD 520
89 pages
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GENERAL INSTALLATION MANUAL
500 Series Models
KONRAD, INC.
1421 HANLEY ROAD • HUDSON, WI 54016-9376 USA
Phone: 715-386-4203 • Toll Free: 1-800-927-3545 • Fax: 715-386-4219
www.konradmarine.com

Table of Contents

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Summary

Konrad 500 Series Stern Drive Overview

520 Stern Drive Description

Detailed overview of the Konrad 520 stern drive.

540 Stern Drive Description

Detailed overview of the Konrad 540 stern drive.

560 Stern Drive Description

Detailed overview of the Konrad 560 stern drive.

General Operation

Explanation of the stern drive's power transmission.

Safety Notices

Crucial safety precautions and warnings for installation.

Tools Recommended For Installation

Tools for 30-264 and 30-272 Rubber Coupling Drive Shaft

Specific tools for rubber coupling drive shaft installation.

Torque Specifications For Selected Fasteners

Installation Guidelines

Konrad 500 Series Drive Installation

Step 1: Transom Cutout

Instructions and template for cutting the transom.

Step 2: Transom Assembly Installation

Procedures for mounting the transom assembly.

Step 3: Oil Reservoir Installation

Guide for installing the oil reservoir system.

Step 4: Trim;Lift Pump Installation

Steps for mounting and wiring the trim/lift pump.

Step 5: Stern Drive Installation

Process for physically installing the stern drive unit.

Step 6: Alignment Procedures

Critical steps for aligning drive components.

Step 7: Trim Cylinder Installation

How to install the trim cylinders.

Step 8: Propeller Installation

Procedures for installing propellers on 520, 540, and 560 models.

Step 9: Stern Drive Lubrication

Method for filling and lubricating the stern drive.

Step 10: Trim;Lift Control Module Installation

Mounting and wiring the trim/lift control module.

Step 11: Trim;Lift Pump Filling;Bleeding Procedure

Procedure for filling and bleeding the trim/lift pump system.

Step 12: Setting Trim;Lift Limit & Sender Switch

Adjusting trim limit and sender switches.

Step 13: Manual Hydraulic Steering System Installation

Installation of the manual hydraulic steering system.

Step 14: Power Steering System Installation

Installation of the power steering system components.

Step 15: Rubber Coupling Extension Shafts Installation

Installation of rubber coupling extension shafts.

Step 16: U-Joint Extension Shaft Installation

Installation of U-joint extension shafts.

Step 17: CV Extension Shaft Installation

Installation of CV extension shafts.

Step 18: Drive Shaft Shroud Installation

How to install the drive shaft shroud.

Step 19: Rear Mount; Tailpiece Installation

Procedures for rear mount and tailpiece installation.

Step 20: Installation Review

Final checks and review of the installation.

Konrad Application Trial Data Forms

Chart 1: Condition Descriptions

Form for recording trial conditions.

Chart 2: Cruise Velocity Data

Form for recording cruise velocity data.

KONRAD 520 Specifications

General IconGeneral
BrandKONRAD
Model520
CategoryOutboard Motor
LanguageEnglish

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