Table of Contents
Introduction................................................................................................... 1
Operation and Service Manual .....................................................................................1
Address For Notices .....................................................................................................1
Track Plant Components ..............................................................................................2
Crusher Components ...............................................................................................3
Kodiak+ Series Crusher Theory of Operation ......................................................5
Crushing Parameters ...........................................................................................7
Safety............................................................................................................. 9
Safety Overview ............................................................................................................9
Hazard and Advisory Statements .................................................................................9
Hazard Warning Symbol ...........................................................................................9
Hazard Statements ...................................................................................................10
Advisory Statements .................................................................................................10
Arc Flash Safety ............................................................................................................10
Lockout/Tagout .............................................................................................................11
Who Must Use Lockout/Tagout? ..............................................................................11
What is Lockout/Tagout? ..........................................................................................11
When Must Lockout/Tagout Occur? .........................................................................11
When Can Lockout/Tagout Devices be Removed? ..................................................12
Lockout/Tagout Rules ...............................................................................................12
Additional Lockout/Tagout Requirements .................................................................12
Lockout/Tagout Devices ...........................................................................................13
Lockout/Tagout Kit ....................................................................................................14
Lockout/Tagout Procedure .......................................................................................15
Miscellaneous Safety Tips ............................................................................................18
Know Your Machinery ..............................................................................................18
Be Prepared for Emergencies ..................................................................................18
Wear Personal Protective Equipment (PPE) ............................................................18
Observe Personal Safety Precautions ......................................................................19
Help Prevent Accidents ............................................................................................19
Avoid Alcohol and Other Drugs ................................................................................20
Be Aware of Your Surroundings ...............................................................................20
Practice Good Housekeeping ...................................................................................20
Inspect And Maintain Machinery ..............................................................................20
Safety Decals ................................................................................................................21
Track Plant Safety Decal Locations ..........................................................................29
Crusher Safety Decal Locations ...............................................................................31
Emergency Stop (E-STOP) Locations ..........................................................................33
Omnex Screen (optional) ..........................................................................................34
Standard Screen .......................................................................................................34
Setup.............................................................................................................. 35
Hoisting and Handling Safety ........................................................................................35
General Precautions .................................................................................................35