KROHNE OPTISONIC 6300 - Handbook Manual

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Ultrasonic clamp-on flowmeter for liquids

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OPTISONIC 6300

OPTISONIC 6300OPTISONIC 6300

OPTISONIC 6300

Handbook

HandbookHandbook

Handbook

Main Page

Table of Contents3
Safety Instructions8
Software History8
Intended Use9
Certification9
Safety Instructions from the Manufacturer10
Copyright and Data Protection10
Disclaimer10
Product Liability and Warranty11
Information Concerning the Documentation11
Warnings and Symbols Used12
Safety Instructions for the Operator12
Device Description13
Scope of Delivery13
Device Description15
Field Housing16
Wall Housing16
Nameplates17
Overview of the Nameplates (Examples)17
Examples of Nameplates on the Signal Converter17
Example Nameplate of the Flow Sensor Rail18
Example of IO Nameplate19
Installation20
General Notes on Installation20
Storage20
Transport20
Pre-Installation Requirements21
General Requirements21
Installation and Safety Instructions21
Installation Conditions23
Inlet, Outlet and Recommended Mounting Area23
Horizontal (Long) Pipes24
Bends in 2 or 3 Dimensions24
T-Section25
Bends25
Open Feed or Discharge26
Position of Pump27
Position of Control Valve27
Pipe Diameters and Sensor Rail(S) Construction28
Pipe and Media Parameters28
Installation of the Sensor Rail29
General Mechanical Installation29
Installation of Solid Contact Material31
Standard Installation Options32
Installation Instructions for Small and Medium Sensor Rail(S)33
Mechanical Installation of Large Version34
Installation of the up Sensor Rail34
Installing the down Sensor Rail in V-Mode36
Installation of the down Sensor Rail37
Find the Transducer Location with a Fixed Reference Point37
Determine the Transducer Position with a Paper Roll38
Installing the down Sensor Rail in Z-Mode40
Configuration Instructions for Large Sensor Rail(S)41
Installation Instructions for X Mode Configuration42
Installation of the Converter43
Pipe Mounting43
Wall Mounting44
Turning the Display of the Field Housing Version46
Installation for Energy Measurement47
Preparation of Energy Measurement47
Program the Converter for Energy Measurement48
Program the I/O Input48
Program the Process Input49
Program the Totalisers50
Start Measurement51
Electrical Connections52
Safety Instructions52
Laying Electrical Cables Correctly52
Electrical Connections Signal Converter53
Power Supply54
Signal Converter Power Supply Connections55
Example of Connecting the Cable Extension (Splitter) Box56
Signal Cable to Converter57
Modular Inputs/Outputs Connections60
Inputs and Outputs, Overview62
Combinations of the Inputs/Outputs (I/Os)62
Description of the CG-Number63
Fixed, Non-Alterable Input/Output Versions64
Alterable Input/Output Versions65
Description of the Inputs and Outputs66
Control Input66
Current Output67
Pulse Output and Frequency Output68
Status Output and Limit Switch69
Current Input70
Connection Diagrams of Inputs and Outputs71
Important Notes71
Description of the Electrical Symbols72
Basic Inputs/Outputs73
Modular Inputs/Outputs and Bus Systems76
Ex I Inputs/Outputs84
Current Input Active or Passive88
HART ® Connection91
Start-Up92
Switching on the Power92
General Instructions for Programming92
Function Description Installation Menu93
Start Measurement (Standard Setup)95
Start Measurement of Large Version96
Operation98
Display and Operating Elements98
Display in Measuring Mode with 2 or 3 Measured Values100
Display for Selection of Submenu and Functions, 3 Lines100
Display When Setting Parameters, 4 Lines101
Display When Previewing Parameters, 4 Lines101
Menu Overview102
Function Tables116
Menu A, Quick Setup116
Menu B; Test118
Menu C; Setup120
Set Free Units136
Description of Functions137
Reset Totaliser in the Menu "Quick Setup137
Deleting Error Messages in the Menu "Quick Setup137
Diagnosis Messages138
Optical Keys138
Graphic Page138
Save Settings138
Load Settings138
Passwords139
Date and Time139
Low Flow Cutoff139
Time Constant140
Dual Phase Pulse Output140
Timeouts in Programming Mode140
Function 5: Reynolds Linearisation141
Output Hardware141
Status Messages and Diagnostic Information142
Service149
Periodic Maintenance149
Regreasing of Transducers149
Cleaning149
Exchange of Electronics Unit149
Before and after Opening150
Field Version151
Wall Version153
Replacing the Mains Fuse155
Field Version155
Wall Version155
Spare Parts Availability156
Availability of Services156
Returning the Device to the Manufacturer156
General Information156
Form (for Copying) to Accompany a Returned Device157
Disposal157
Disassembly and Recycling158
Remove the Connection And/Or Other Cable(S)159
Disassembling the OPTISONIC 6000 Sensor Rail161
Overview of the Sensor Materials and Components163
Disassembling the Signal Converter164
Polyamide W (Wall) Version165
Aluminum or Stainless Steel F (Remote) Version167
Overview of the Converter Materials and Components168
Technical Data171
Measuring Principle171
Technical Data172
Dimensions and Weight183
Housing183
Clamp-On Sensor Rail184
Mounting Plate of Field Housing186
Mounting Plate of Wall-Mounted Housing186
Description of HART Interface187
General Description187
Identification Codes and Revision Numbers187
Connection Variants188
Point-To-Point Connection - Analogue / Digital Mode189
Multi-Drop Connection (2-Wire Connection)190
Multi-Drop Connection (3-Wire Connection)191
Inputs/Outputs and HART Dynamic Variables and Device Variables192
Remote Operation194
Online/Offline Operation194
Parameters for the Basic Configuration195
Units195
Field Communicator 375/475 (FC 375/475)196
Installation196
Operation196
Asset Management Solutions (AMS)197
Installation197
Operation197
Process Device Manager (PDM)198
Installation198
Operation198
HART Menu Tree199
HART Menu Tree - Field Communicator HART Application199
HART Menu Tree AMS - Device's Context Menu200
HART Menu Tree PDM - Menu Bar and Working Window201
Process Variables Root Menu202
Diagnostic Root Menu202
Device Root Menu203
Offline Root Menu208
Notes209

KROHNE OPTISONIC 6300 - Handbook Manual

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