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Comprima F 125-1
Krone Comprima F 125-1 User Manual
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Original operating instructions
Round baler
Comprima F 125 - 1
Comprima F 155 - 1
Comprima V 150 - 1
Comprima V 180 - 1
Comprima F 125 XC - 1
Comprima F 155 XC - 1
Comprima V 150 XC - 1
Comprima V 180 XC - 1
Comprima V 210 XC - 1
(from serial no: 962 747)
Order no: 150 000 858 00 en
30.05.2017
2
Table of Contents
Table of Contents
3
2 To this Document
8
Validity
8
Re-Ordering
8
Further Applicable Documents
8
Target Group of this Document
8
How to Use this Document
8
Directories and References
8
Direction Information
9
Term "Machine
9
Figures
9
Scope of Document
9
Means of Representation
9
Conversion Table
12
3 Safety
13
Purpose of Use
13
Intended Use
13
Service Life of the Machine
13
Basic Safety Instructions
14
Importance of the Operating Instructions
14
Personnel Qualification
14
Children in Danger
15
Coupling the Machine Safely
15
Structural Changes to the Machine
15
Additional Equipment and Spare Parts
15
Workstations on the Machine
15
Operational Safety: Technically Perfect Condition
16
Danger Zones
18
Keeping Safety Devices Functional
20
Personal Protective Equipment
20
Safety Signs on the Machine
21
Traffic Safety
21
Parking the Machine Safely
22
Consumables
22
Dangers Associated with the Operational Environment
22
Sources of Danger on the Machine
24
Dangers Associated with Certain Activities: Climbing up and down
25
Dangers Associated with Certain Activities: Work on the Machine
25
Dangers Associated with Certain Activities: Working on Wheels and Tyres
26
Behaviour in Hazardous Situations and When Accidents Occur
26
Safety Routines
27
Stopping and Securing the Machine
27
Supporting Lifted Machine and Machine Parts Securely
27
Safely Checking the Oil Level and Changing the Oil and Filter Element
28
Running the Actuator Test
28
Safety Stickers on the Machine
29
Position and Meaning of the Safety Stickers on the Machine
29
Re-Ordering Safety Labels and Information Labels
46
Attaching Safety Labels and Information Labels
46
Contact
46
Safety Equipment
47
Parking Brake
47
Attaching the Safety Cable
48
Parking Support
49
Wheel Chocks
52
Stop Points
53
Shut-Off Valve for Tailgate
54
Identification Plate
55
Information Required for Questions and Orders
55
4 Data Memory
56
5 Technical Data
57
Technical Data of the Machine
57
Hydraulic Connections
62
Consumables
62
Ambient Temperature
63
6 Commissioning
65
Before Initial Start-Up
65
Dismounting the Transport Tensioning Device
71
Mounting the Bale Ejector
72
Adjusting the Drawbar Height
79
PTO Shaft
81
Length Adjustment
81
Mounting the PTO Shaft on the Machine Side
82
Mounting the Protective Cap for the Universal Shaft of the Tractor
85
Mounting Hose Support
86
Preparing the Wrapping Material Brake
87
Checking/Setting the Tyre Pressure
87
7 Start-Up
88
Connect the Machine to the Tractor
89
Hydraulics
90
Special Safety Instructions
90
Connecting the Hydraulic Lines
91
Hydraulic Brake (Export)
93
Hydraulic Brake (Auxiliary Brake)
93
Install the PTO Shaft
94
Compressed Air Connections for the Compressed Air Brake
96
Connecting the Road Lighting
97
Using the Safety Chain
98
8 Driving and Transport
100
Preparations for Road Travel
101
Lift Pick-Up
101
Checking the Parking Support
101
Checking the Road Lighting System
102
Switching off the Machine
103
Putting Wheels Chocks Underneath
103
Moving Parking Support into Support Position
104
Disconnecting the PTO Shaft from the Tractor
104
Disconnecting the Supply Lines
104
Preparing the Machine for Transportation
105
Raising the Machine
105
Securing the Side Hoods
106
Securing the Twine Box Flap
106
Mounting Transport Tensioning Device
107
9 Operation
108
Adjustments before Starting Work
108
Travelling Speed
109
Filling the Bale Chamber
110
Reducing the Pressure on the Side Walls of the Bale Chamber
111
Mounting Additional Driver Guide Rails on the Starter Roller
112
Mounting Additional Deflector Sheets in the Tailgate
113
Wrapping and Depositing Bales
115
Driving with Bale Ejector
116
Before Baling
117
Tensioning the Floor Conveyor
117
After Baling
118
Overload Protection
118
Drive Chain for Pick-Up with Cam-Type Clutch
118
Pick-Up
119
Adjusting the Working Height
119
Adjusting the Pick-Up Height more Precisely
120
Adjusting the Bearing Pressure Relief for the Pick-Up
121
Setting the Crop Press Roller Unit
122
Setting the Baffle Sheet
123
Cutting System
124
General Aspects
124
Cutting Length
125
Setting Bale Diameter
128
Setting Baling Pressure
129
Net Wrapping
130
Net Wrapping Parts
131
Function of the Net Tying
131
Inserting Net Roll
132
Insert Net
133
Adjusting the Feed, Cut-Off and Tying Position
135
Setting the Number of Net Layers
135
Checking Retaining Comb for Net Tying
136
Film Tying (for Version with Net Tying and Film Tying)
137
Notes on Operation
137
Removing Paint Residues and Welding Residues before Start-Up
138
Inserting Film
139
Checking the Stretching of the Inserted Film
143
Setting the Retaining Comb in Case of Film Tying
144
Checking Retaining Comb for Film Tying
146
Checking the Position of the Net Rocker Arm
147
Checking Locking Lever on Net Blade
149
Tighten the Floor Conveyor and Set the Spring Pretensioning
150
Checking the Tension Springs of the Final Density Display
152
Setting the Density of the Bale Core
153
Removing the Crop Blockages in the Crop Collection Area
157
Crop Blockage at Pick-Up
158
Crop Blockage under the Cutting Rotor
159
Crop Blockage in the Baling Element
160
Reversing
161
10 Settings
163
Setting the Wrapping Material Brake
163
Releasing the Wrapping Material Brake
167
Central Chain Lubrication System
168
11 Maintenance
172
Spare Parts
172
Maintenance Table
173
Setting Scraper to Spiral Roller
174
Adjusting the Scraper
176
Setting the Stone Deflector
177
Setting Tailgate Lock
178
Position of the Sensors
179
Setting the Sensors
183
Checking and Setting Axial Play of Net Brake
183
Checking and Setting Deceleration of Net Brake Discs
184
Tightening Torques
185
Metric Thread Screws with Control Thread
185
Metric Thread Screws with Fine Thread
186
Metric Thread Screws with Countersunk Head and Hexagonal Socket
186
Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes
187
Brakes
188
Checking the Brake Setting
188
Adjusting the Cam Brake
188
Settings of the Brakes with Manual Linkage Setter
189
Setting Brake Linkage
191
Tyres
193
Checking and Maintaining Tyres
194
Drawbar
196
Hitches on the Drawbar
196
Oil Level Check and Oil Change on the Gearboxes
197
Time Intervals for Oil Level Check and Oil Change on the Gearboxes
197
Main Drive
198
Novo Grip Belt on the Floor Conveyor
199
Checking the Safety Rollers of Single Blade Locking Device
199
Checks and Maintenance on Rear Floor Conveyor
200
Adjusting the Deflection Roller
201
Setting the Drive Chains
202
Floor Conveyor Drive
202
Pick-Up
204
Conveyor Auger Drive
207
Roller Drive
207
Changing Blades
208
Grinding Blades
212
Moving Blade Retaining Shaft
213
Maintenance - Brake System (Special Equipment)
214
Coupling Heads (Non-Interchangeable)
215
Air Filter for Pipelines
216
Compressed-Air Reservoir
217
12 Maintenance - Lubrication
218
Special Safety Instructions
218
Lubricants
219
Lubricating Universal Shaft
219
Lubrication Chart
220
13 Maintenance - Hydraulic System
227
Shut-Off Valve for Tailgate
228
Prior to Working on the Hydraulic System
228
Solenoid Valves
229
Replacing the Hydraulic Oil Filter
230
Circuit Diagrams of the Hydraulic System
231
14 Malfunctions - Causes and Remedies
232
General Malfunctions
233
Malfunctions on the Central Chain Lubrication System
237
Error Messages of KRONE Operation Terminal
237
15 Placing in Storage
238
At the End of the Harvest Season
238
Before the Start of the New Season
239
Maintenance Work before the Beginning of the New Season
240
16 Disposal of the Machine
243
17 ISOBUS Terminal
244
Appendix/Circuit Diagrams of the Hydraulic System
245
18 Appendix
245
Circuit Diagrams of the Hydraulic System
245
1 Connecting the Terminal
247
Connecting KRONE Beta II Terminal
247
Connecting the KRONE ISOBUS Terminal (CCI 200, DELTA Terminal)
249
Circuit Diagram
250
19 Index
251
Connecting the KRONE ISOBUS Terminal (CCI 1200)
251
Connecting Foreign ISOBUS Terminal
252
2 KRONE BETA II Terminal
254
ISOBUS Shortcut Button Not Available
254
Switching Terminal On/Off
255
Design of Display
256
3 KRONE ISOBUS Terminal (CCI 200, DELTA Terminal)
257
ISOBUS Shortcut Button (ISB)
258
Touchable Display
259
Switching Terminal On/Off
260
Design of Display
261
4 KRONE ISOBUS Terminal (CCI 1200)
262
Touchable Display
262
Switching Terminal On/Off
263
Design of Display
264
5 Foreign ISOBUS Terminal
265
ISOBUS Shortcut Button Not Available
265
Varying Functions to KRONE ISOBUS Terminal
266
6 Terminal Machine Functions
267
Status Line
267
Keys
268
Displays on the Working Screen
270
Accessing the Working Screen
272
Adjusting Bale Diameter
273
Adjusting the Baling Pressure
274
Operating the Hydraulic Blade Group Control System
274
7 Terminal Menus
276
Menu Structure
276
Recurring Icons
277
Selecting a Menu Level
278
Selecting a Menu
278
Changing Value
279
Changing Mode
280
Tying in the Menu Level
280
Menu 1 "Number of Net Layers" (Net Wrapping)
282
Menu 1 "Number of Film Layers" (Chamber Film Wrapping)
282
Menu 3 "Advance Signalling
283
Menu 4 "Tying Start Delay" (Net Wrapping)
283
Menu 4 "Tying Start Delay" (Chamber Film Wrapping)
284
Menu 5 "Bale Diameter
285
Menu 7 "Sensitivity of Direction Display
286
Menu 8 "Type of Tying" (for the "Net and Chamber Film Wrapping" Version)
287
Menu 9 "Filling Correction
287
Menu 10 "Manual Operation" (for the "Net Wrapping" Version)
288
Menu 10 "Manual Operation" (for the "Net and Chamber Film Wrapping" Version)
289
Menu 13 "Counters
290
Menu 13-1 "Customer Counter
291
Menu 13-2 "Total Counter
293
Menu 14 "ISOBUS
294
Menu 14-9 "Switching between Terminals
294
Menu 15 "Settings
295
Menu 15-1 "Sensor Test
296
Adjusting Sensor B08 "Top Blade Cassette
298
Adjusting Sensor B09/B10 "Filling Display Left/Right
299
Adjusting Sensor B09/B10 "Filling Display Left/Right
300
Adjusting Sensor B61 "Tying 1 (Passive)
300
Menu 15-2 "Actuator Test
303
Menu 15-3 "Software Info
305
8 Terminal Error Messages
306
Faults of the Electrics/Electronics
306
Error Messages
306
Possible Error Types (FMI)
307
Remedying Sensor/Actuator Error
308
Error List with All Error Messages
308
9 Index
330
5
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Krone Comprima F 125-1 Specifications
General
Brand
Krone
Model
Comprima F 125-1
Category
Farm Equipment
Language
English
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