KTM 1090 Adventure R - Removing the Crash Bar

KTM 1090 Adventure R

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13 SERVICE WORK ON THE CHASSIS

166

13.31 Removing the crash bar

D03196-10

–

Remove fittings

1

.

D03197-10

–

Remove screws

2

and take off the clamp halves.

Table of Contents

Default Chapter5
- Table of Contents5
1 Means of Representation12
- Symbols Used12
- Formats Used13
2 Safety Advice14
- Use Definition - Intended Use14
- Misuse14
- Degrees of Risk and Symbols15
- Tampering Warning16
- Safe Operation16
- Protective Clothing18
- Work Rules18
- Environment19
- Owner's Manual19
3 Important Notes20
- Warranty20
- Operating and Auxiliary Substances20
- Spare Parts, Accessories20
- Service21
- Figures21
- Customer Service21
4 View of Vehicle24
- View of Vehicle, Front Left (Example)24
- View of Vehicle, Rear Right (Example)26
5 Serial Numbers28
- Chassis Number28
- Type Label28
- Key Number29
- Engine Number30
- Fork Part Number30
- Shock Absorber Article Number31
6 Controls32
- Clutch Lever32
- Hand Brake Lever32
- Throttle Grip33
- Switches on the Left Side of the Handlebar33
- Combination Switch33
- Light Switch34
- Hazard Warning Flasher Switch35
- Menu Switch36
- Turn Signal Switch36
- Horn Button37
- Switches on the Right Side of the Handlebar38
- Emergency off Switch38
- Electric Starter Button38
- Ignition/Steering Lock39
- Immobilizer40
- Locking the Steering41
- Unlocking the Steering42
- Opening the Filler Cap42
- Closing the Filler Cap44
- Fuel Cocks46
- Opening the Storage Compartment46
- Closing the Storage Compartment47
- Seat Lock47
- Grab Handles48
- Luggage Rack Plate48
- Case Holders49
- Passenger Footrest50
- Shift Lever50
- Foot Brake Lever51
- Side Stand52
7 Combination Instrument 753
- Overview53
- Activation and Test53
- Matrix Display55
- Segment Display55
- Fuel Level Display56
- Indicator Lamps57
- Message on the Matrix Display59
- Shift Warning Light61
- Service Display62
- Matrix Display Menu62
- Favorites62
- Trip 163
- Trip 264
- General Info65
- Set Favorites65
- Settings66
- Warning66
- Heating" (Optional)67
- Mtc/Abs67
- Drive Mod68
- Menu Overview70
- Language71
- Distance72
- Temp72
- Pressure73
- Fuel Cons73
- Clock/Date74
- Shift Light74
- Heat Grip75
  - Drl76
8 Ergonomics78
- Handlebar Position78
- Adjusting the Handlebar Position78
- Adjusting the Wind Shield80
- Adjusting Basic Position of Clutch Lever82
- Adjusting the Basic Position of the Hand Brake Lever83
- Rider Footrests83
- Adjusting the Footrests84
- Checking the Basic Position of the Shift Lever87
- Adjusting the Basic Position of the Shift Lever88
- Adjusting the Basic Position of the Foot Brake Lever90
9 Preparing for Use 991
- Advice on Preparing for First Use91
- Running in the Engine93
- Loading the Vehicle93
10 Riding Instructions96
- Riding Instructions96
- Checks and Maintenance Measures When Preparing for Use96
- Starting the Vehicle97
- Starting off99
- Shifting, Riding100
- Applying the Brakes105
- Stopping, Parking108
- Transporting110
- Refueling111
11 Service Schedule114
- Additional Information114
- Required Work114
- Recommended Work117
- Suspension Setting118
- Fork/Shock Absorber118
- Adjusting the Compression Damping of the Fork118
- Adjusting the Rebound Damping of the Fork120
- Adjusting the Spring Pretension of the Fork121
- Compression Damping of the Shock Absorber122
- Adjusting the Low-Speed Compression Damping of the Shock Absorber123
- Adjusting the High-Speed Compression Damping of the Shock Absorber124
- Adjusting the Rebound Damping of the Shock Absorber126
- Adjusting the Spring Pretension of the Shock Absorber127
13 Service Work on the Chassis128
- Raising the Motorcycle with the Rear Lifting Gear128
- Removing the Rear of Motorcycle from the Lifting Gear128
- Lifting the Motorcycle with the Front Lifting Gear129
- Taking the Motorcycle off the Front Lifting Gear130
- Raising the Motorcycle with the Work Stand (Inserted)131
- Removing the Motorcycle from the Work Stand (Inserted)133
- Removing the Seat135
- Mounting the Seat135
- Checking for Chain Dirt136
- Cleaning the Chain136
- Checking the Chain Tension138
- Adjusting the Chain Tension139
- Checking the Chain, Rear Sprocket, and Engine Sprocket141
- Checking/Correcting the Fluid Level of the Hydraulic Clutch144
- Checking the Play of the Steering Head Bearing146
- Removing the Bottom Triple Clamp Cover148
- Installing the Bottom Triple Clamp Cover149
- Removing the Front Side Cover150
- Installing the Front Side Cover151
- Removing the Mask Spoiler152
- Installing the Mask Spoiler156
- Removing Front Fender159
- Installing Front Fender159
- Cleaning the Dust Boots of the Fork Legs160
- Removing the Tank Cover162
- Installing the Tank Cover164
  - Removing the Wind Shield166
  - Installing the Wind Shield166
  - Removing the Engine Guard167
  - Installing the Engine Guard167
  - Removing the Crash Bar168
  - Installing the Crash Bar170
  - Service Work on the Chassis 13173
  - Guideline Remaining Chassis M6173
  - Guideline173
  - Remaining Chassis M6173
  - Nm (7.4 Lbf Ft)173
14 Brake System174
- Antilock Brake System (ABS)174
- Checking the Brake Discs177
- Checking the Front Brake Fluid Level178
- Adding Front Brake Fluid179
- Checking the Front Brake Linings182
- Checking the Rear Brake Fluid Level183
- Adding Rear Brake Fluid184
- Checking the Rear Brake Linings187
15 Wheels, Tires188
- Removing the Front Wheel188
- Installing the Front Wheel190
- Nm (7.4 Lbf Ft)193
- Removing the Rear Wheel194
- Installing the Rear Wheel197
- Checking the Rear Hub Rubber Dampers200
- Nm (7.4 Lbf Ft)200
- Checking the Tire Condition202
- Checking the Tire Air Pressure204
- Checking Spoke Tension205
- Tubeless Tire System207
16 Electrical System208
- Daytime Running Light208
- Removing the Battery209
- Installing the Battery211
- Recharging the Battery214
- Changing the Main Fuse219
- Changing the Fuses in the Fuse Box222
- Removing the Headlight Mask with the Headlight225
- Installing the Headlight Mask with the Headlight226
- Changing the Low Beam Bulb228
- Changing the High Beam Bulb230
- Changing the Turn Signal Bulb232
- Checking the Headlight Setting233
- Adjusting the Headlight Range234
- Activating/Deactivating the Ignition Key235
- Diagnostics Connector241
- Front ACC1 and ACC2242
- ACC1 and ACC2 Rear242
17 Cooling System 17243
- Checking the Coolant Level in the Compensating Tank243
- Correcting the Coolant Level in the Compensating Tank245
18 Tuning the Engine 18247
- Drive Mod247
- Traction Control (TC)248
19 Service Work on the Engine 19249
- Checking the Engine Oil Level249
- Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens250
- Adding Engine Oil257
20 Cleaning, Care260
- Cleaning Motorcycle260
- Checks and Maintenance Steps for Winter Operation263
21 Storage 21265
- Preparing for Use after Storage266
- Troubleshooting 22267
22 Troubleshooting270
- Technical Data270
- Engine270
- Engine Tightening Torques272
- Capacities277
- Engine Oil277
- Coolant277
- Fuel277
- Chassis278
- Electrical System279
- Tires280
- Fork281
- Shock Absorber282
- Chassis Tightening Torques284
23 Technical Data270
24 Substances 24289
25 Auxiliary Substances 25293
26 Standards 26295
27 Index of Special Terms296
28 List of Abbreviations 28297
29 List of Symbols298
- Red Symbols298
  - Green and Blue Symbols299
  - Index300

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