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KTM 125 User Manual

KTM 125
67 pages
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Art.Nr. 3.210.49 04/2002
125/200/250/300 SX, MXC, EXC
OWNERS HANDBOOK
MANUALE D’USO
MANUEL D’UTILISATION
MANUAL DE INSTRUCCIONES
2003
BEDIENUNGSANLEITUNG

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KTM 125 Specifications

General IconGeneral
Bore x Stroke54 mm x 54.5 mm
StarterKickstarter
Transmission6-speed
Engine TypeSingle-cylinder, 2-stroke
Displacement124.8 cm³
Cooling SystemLiquid cooled
Fuel SystemCarburetor
LubricationPremix (oil-fuel mixture)

Summary

Warranty and Guarantee Information

Electronic Speedometer

Display Modes and Features

Details SPEED/H and SPEED/ODO modes, operating hours, and service intervals.

Suspension Damping Adjustments

Fork Damping Adjustment

How to adjust compression and rebound damping on the telescopic fork.

Shock Absorber Damping Adjustment (SX)

Details dual compression control for SX shock absorber damping.

Suspension Damping Adjustments (Continued)

Shock Absorber Damping Adjustment (MXC/EXC)

How to adjust compression and rebound damping on MXC/EXC shock absorbers.

Scheduled Maintenance

Periodic Maintenance Schedule Overview

Table outlining maintenance tasks based on hours or mileage.

Recommended Dealership Maintenance

List of maintenance tasks recommended for KTM authorized workshops.

Rider's Maintenance Checklist

KTM Workshop Engine Inspection (Enduro Competitions)

KTM Workshop Engine Inspection (Hobby-Enduro)

Chassis and Engine Maintenance

Steering Head Bearing Check and Adjustment

Procedure for checking and adjusting steering head bearing play.

Chassis and Engine Maintenance (Continued)

Handlebar Position Adjustment

Instructions for adjusting handlebar position for rider comfort.

Suspension Setup and Sag Measurement

Basic Suspension Setup for Rider Weight

Explains how rider weight affects suspension setup and preload.

Checking Shock Absorber and Spring Suitability

How to check if the shock absorber spring is suitable for rider weight.

Determining Static Sag of Shock Absorber

Procedure to measure static sag for proper rear suspension setup.

Determining Riding Sag of Shock Absorber

Procedure to measure riding sag for proper rear suspension setup.

Suspension Setup and Adjustment (Continued)

Basic Telescopic Fork Setup Check

How to check the basic setup of the telescopic fork.

Changing Spring Preload on Forks (SX)

Adjusting spring preload on SX model forks.

Changing Spring Preload on Forks (MXC/EXC)

Adjusting spring preload on MXC/EXC model forks.

Replacing Fork Springs

Guidance on replacing fork springs based on rider weight.

Suspension Adjustment Details

Adjusting Fork Spring Preload (SX Models)

Detailed steps for adjusting spring preload on SX forks.

Changing Shock Absorber Spring Preload

Procedure for adjusting the spring preload on the shock absorber.

Chain Tension Adjustment

Checking Correct Chain Tension

How to check the correct chain tension.

Correcting Chain Tension

Steps to adjust the chain tension for proper operation.

Chain Maintenance and Wear Check

Chain Maintenance Procedures

Best practices for cleaning and maintaining the chain.

Checking Chain Wear

How to check for chain wear and when to replace it.

KTM Disc Brake System Overview

Brake Calipers, Pads, and Discs

Information on brake caliper mounting, pad types, and disc wear limits.

Brake Fluid Reservoir and Type

Details on brake fluid reservoir levels and recommended fluid types.

Front Brake System Maintenance

Adjusting Hand Brake Lever Free Travel

How to adjust the free travel of the hand brake lever.

Front Brake Fluid Level Check and Refill

Procedure for checking and refilling the front brake fluid reservoir.

Front Brake Pad Wear Check

How to inspect the thickness of the front brake pads.

Front and Rear Brake System Maintenance

Replacing Front Brake Pads

Steps for replacing the front brake pads.

Adjusting Foot Brake Pedal Position

How to adjust the basic position of the foot brake pedal.

Rear Brake Fluid Level Check and Refill

Procedure for checking and refilling the rear brake fluid reservoir.

Rear Brake and Front Wheel Servicing

Checking Rear Brake Pad Wear

How to inspect the thickness of the rear brake pads.

Cooling System Management

Cooling System Refill and Air Filter Cleaning

Spark Arrestor and Carburetor Adjustment

Carburetor Adjustment Basics

Information on original settings, altitude/temperature adjustments, and wear.

Carburetor Wear and Idling Adjustment

Carburetor Operation and Drainage

Transmission Oil Management (125/200cc)

Transmission Oil Management (250/300cc)

Chassis Technical Specifications (125/200/2003)

Suspension and Chassis Adjustment Data

Engine Technical Data (125/200)

Engine Torque Specs and Carburetor Settings

Basic Carburetor Settings

Default carburetor settings for various models and conditions.

Chassis Technical Specifications (250/300)

Engine Technical Data (250/300)

Engine Torque Specs and Carburetor Settings (250/300)

Basic Carburetor Settings (250/300)

Default carburetor settings for 250/300 models and conditions.

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