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F8401V5
KTM F8401V5 User Manual
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23
SU
BSTANCE
S
101
Super
unleaded
(ROZ
95/RON
95/PON
91)
Standard/classific
ation
–
DIN
EN
228
(ROZ
95/RON
95/PON
91)
Guideline
–
Only
use
unleaded
super
fuel
that
matches
or
is
equivalent
to
the
specified
fuel
grade.
–
Fuel
with
an
ethanol
content
of
up
to
10
%
(E10
fuel)
is
safe
to
use.
Info
Do
not
use
fuel
containing
methanol
(e.
g.
M15,
M85,
M100)
or
more
than
10
%
ethanol
(e.
g.
E15,
E25,
E85,
E100).
102
104
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation
6
Symbols Used
6
Formats Used
6
2 Safety Advice
7
Use Definition - Intended Use
7
Degrees of Risk and Symbols
7
Tampering Warning
7
Safe Operation
7
Protective Clothing
8
Work Rules
8
Environment
8
Owner's Manual
8
3 Important Notes
9
Guarantee, Warranty
9
Operating and Auxiliary Substances
9
Spare Parts, Accessories
9
Service
9
Figures
9
Customer Service
9
4 View of Vehicle
10
View of Vehicle, Front Left (Example)
10
View of Vehicle, Rear Right (Example)
11
5 Serial Numbers
12
Chassis Number
12
Type Label
12
Engine Number
12
Fork Part Number
12
Shock Absorber Part Number
12
6 Controls
13
Clutch Lever
13
Hand Brake Lever
13
Throttle Grip
13
Kill Switch
13
Electric Starter Button
13
Map-Select Switch for the Basic Setting (SX-F Factory Edition)
14
Map-Select Switch for Vehicle Operation (SX-F Factory Edition)
14
Overview of Indicator Lamps
14
Opening the Filler Cap
14
Closing the Filler Cap
15
Factory Start (SX-F Factory Edition)
16
Cold Start Button
16
Idle Speed Adjusting Screw
17
Shift Lever
17
Foot Brake Lever
18
Side Stand (XC-F)
18
Plug-In Stand (All SX-F Models)
18
Service Hour Counter (SX-F Factory Edition)
18
7 Preparing for Use
19
Advice on First Use
19
Running in the Engine
20
Preparing the Vehicle for Difficult Riding Conditions
20
Preparing for Rides on Dry Sand
21
Preparing for Rides on Wet Sand
21
Preparing for Rides on Wet and Muddy Surfaces
22
Preparing for Rides at High Temperature and Slow Speed
22
Preparing for Rides at Low Temperatures or in Snow
22
8 Riding Instructions
23
Checks and Maintenance Work When Preparing for Use
23
Starting
23
Starting off
24
Shifting, Riding
24
Applying the Brakes
24
Stopping, Parking
24
Transport
25
Refueling
25
Service Schedule
27
9 Service Schedule
28
Service Work (as Additional Order)
28
10 Tuning the Chassis
29
Checking the Basic Chassis Setting with the Rider's Weight
29
Compression Damping of the Shock Absorber
29
Adjusting the Low-Speed Compression Damping of the Shock Absorber
29
Adjusting the High-Speed Compression Damping of the Shock Absorber
30
Adjusting the Rebound Damping of the Shock Absorber
31
Measuring Rear Wheel Sag Unloaded
32
Checking the Static Sag of the Shock Absorber
32
Checking the Riding Sag of the Shock Absorber
32
Adjusting the Spring Preload of the Shock Absorber
33
Adjusting the Riding Sag
33
Checking the Basic Setting of the Fork
34
Adjusting the Compression Damping of the Fork
35
Adjusting the Rebound Damping of the Fork
36
Handlebar Position
37
Adjusting the Handlebar Position
37
Activating the Factory Start (SX-F Factory Edition)
37
11 Service Work on the Chassis
38
Raising the Motorcycle with the Lift Stand
38
Removing the Motorcycle from the Lift Stand
38
Bleeding the Fork Legs
38
Cleaning the Dust Boots of the Fork Legs
39
Loosening the Fork Protection (SX-F EU, SX-F USA, XC-F)
39
Positioning the Fork Protection (SX-F EU, SX-F USA, XC-F)
39
Removing the Fork Legs
40
Installing the Fork Legs
40
Removing the Fork Protector
41
Sx-F Eu, Sx-F Usa, XC-F)
41
Installing the Fork Protector
41
Installing the Fork Protector
42
Edition)
42
Removing the Lower Triple Clamp
42
Installing the Lower Triple Clamp
43
Checking the Steering Head Bearing Play
44
Position the Brake Caliper. Mount and Tighten Screws
44
Screw, Front Brake Caliper M8
44
Adjusting the Play of the Steering Head Bearing
45
Greasing the Steering Head Bearing
45
Nm Loctite (18.4 Lbf Ft)
45
Preparatory Work Raise the Motorcycle with the Lift Stand
45
Removing the Start Number Plate
46
Installing the Start Number Plate
46
Removing the Front Fender
46
Main Work Remove Screws
46
Main Work
46
Guideline
46
Installing the Front Fender
47
Removing the Shock Absorber
47
Remaining Screws, Chassis M6
47
Guideline
47
Installing the Shock Absorber
48
Removing the Seat
49
Mounting the Seat
49
Removing the Air Filter Box Lid
49
Installing the Air Filter Box Lid
49
Removing the Air Filter
50
Installing the Air Filter
50
Cleaning the Air Filter and Air Filter Box
51
Securing the Air Filter Box Lid
51
Sealing the Air Filter Box
51
Removing the Main Silencer
52
Installing the Main Silencer
52
Changing the Glass Fiber Yarn Filling of the Main Silencer
52
Removing the Fuel Tank
53
Installing the Fuel Tank
55
Checking for Chain Dirt Accumulation
56
Cleaning the Chain
56
Checking the Chain Tension
56
Adjusting the Chain Tension
57
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
58
Checking the Frame
59
Checking the Swingarm
60
Checking the Throttle Cable Routing
60
Checking the Rubber Grip
60
Additionally Securing the Rubber Grip
61
Adjusting the Basic Position of the Clutch Lever
61
Checking/Correcting the Fluid Level of the Hydraulic Clutch
61
Changing the Hydraulic Clutch Fluid
61
12 Brake System
63
Checking the Free Travel of the Hand Brake Lever
63
Adjusting the Basic Position of the Hand Brake Lever
63
Checking the Brake Discs
63
Checking the Brake Fluid Level of the Front Brake
64
Adding Front Brake Fluid
64
Checking the Front Brake Linings
65
Changing the Front Brake Linings
65
Checking the Free Travel of Foot Brake Lever
67
Adjusting the Basic Position of the Foot Brake Lever
67
Checking the Rear Brake Fluid Level
68
Adding Rear Brake Fluid
68
Checking the Rear Brake Linings
69
Changing the Rear Brake Linings
69
13 Wheels, Tires
71
Removing the Front Wheel
71
Installing the Front Wheel
71
Removing the Rear Wheel
72
Installing the Rear Wheel
73
Checking the Tire Condition
74
Checking the Tire Air Pressure
74
Checking the Spoke Tension
74
14 Electrical System
76
Removing the Battery
76
Installing the Battery
76
Charging the Battery
77
Changing the Main Fuse
78
15 Cooling System
79
Checking the Antifreeze and Coolant Level
79
Checking the Coolant Level
79
Draining the Coolant
80
Refilling Coolant
81
16 Tuning the Engine
82
Checking the Play in the Throttle Cable
82
Adjusting the Play in the Throttle Cable
82
Adjusting the Idle Speed
83
Checking the Basic Position of the Shift Lever
83
Adjusting the Basic Position of the Shift Lever
83
17 Service Work on the Engine
84
Changing the Fuel Screen
84
Checking the Engine Oil Level
84
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
85
Adding Engine Oil
87
18 Cleaning, Care
88
Cleaning the Motorcycle
88
19 Storage
89
Preparing for Use after Storage
89
20 Troubleshooting
90
21 Blink Code
92
22 Technical Data
93
Engine
93
Engine Tightening Torques
93
Capacities
95
Engine Oil
95
Coolant
95
Fuel
95
Chassis
95
Electrical System
96
Tires
96
Fork
96
Sx-F Eu
96
Sx-F Usa
97
SX-F Factory Edition
97
XC-F
97
Shock Absorber
98
Sx-F Eu
98
Sx-F Usa
98
SX-F Factory Edition
99
XC-F
99
Chassis Tightening Torques
100
23 Substances
102
24 Auxiliary Substances
104
25 Standards
106
Index
107
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Setup Instructions
32 pages
4
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KTM F8401V5 Specifications
General
Brand
KTM
Model
F8401V5
Category
Motorcycle
Language
English
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