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lancer DELTA III 9100 Series - User Manual

lancer DELTA III 9100 Series
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Lancer Corp.
6655 Lancer Blvd.
San Antonio, Texas 78219
800-729-1500
Technical Support/Warranty: 800-729-1550
custserv@lancercorp.com
lancercorp.com
Manual PN: 28-0447
MAY 2000
FOR QUALIFIED INSTALLER ONLY
DELTA III REMOTE RECIRCULATING
UNIT LANCER SERIES 9100
Operation Manual
PN: 28-0447
“Lancer” is the registered trademark of Lancer © 2013 by Lancer, all rights reserved.
Model Number

Table of Contents

Questions and Answers

Summary

DELTA III SPECIFICATIONS

DISPENSER AND INSTALLATION HIGHLIGHTS

INSTALLATION

RECEIVING

Inspect the unit upon arrival from the carrier for any visible damage.

UNPACKING

Steps for removing the unit and its components from the shipping carton.

UNPACKING INSTALLATION KITS

Inspect and prepare the installation kits for use.

SELECTING A LOCATION

Criteria for choosing an appropriate installation site for the dispenser.

MOUNTING THE DISPENSER

Procedures for permanently mounting the dispenser or installing optional legs.

FILLING UNIT WITH WATER

Instructions for filling the water bath compartment before operation.

CONNECTING TO ELECTRICAL POWER

Guidelines for safely connecting the unit to a grounded electrical power source.

CONNECTING PYTHON TO REMOTE RECIRCULATING UNIT

Connecting the python tubing to the remote recirculating unit for product delivery.

CONNECTING PYTHON TO TOWER

Connecting the python tubing from the remote unit to the dispensing tower.

CONNECTING 24 VAC POWER SUPPLY TO TOWER

Supplying 24VAC power from the remote unit to the tower valves.

CONNECTING TO WATER SUPPLY

Connecting the unit to the potable water supply, including pressure regulation.

CONNECTING THE CO2 SUPPLY

Connecting the high-pressure CO2 regulator assembly to the CO2 cylinder.

CONNECTING TO BAG-IN-BOX (BIB) SYRUP SUPPLY

Connecting BIB syrup packages to the unit's syrup pumps.

CONNECTING TO REMOTE BIB SYRUP PUMPS

Connecting syrup supply tubes to remote BIB syrup pumps.

CONNECTING TO REMOTE PRESSURIZED SYRUP SUPPLY

Connecting syrup supply tubes to remote five-gallon syrup containers.

PURGING THE CARBONATION SYSTEM

Removing air and ensuring proper function of the carbonation system.

COMPLETE INSULATION BETWEEN REMOTE UNIT AND PYTHON

Ensuring airtight insulation of tubing between the remote unit and python.

COMPLETE INSULATION BETWEEN TOWER AND PYTHON

Ensuring airtight insulation of tubing between the tower and python.

SCHEDULED MAINTENANCE

DAILY

Routine daily cleaning of the unit's exterior surfaces.

WEEKLY

Checking and replenishing water level in the water bath.

MONTHLY

Cleaning the unit's condenser using a soft brush.

EVERY SIX (6) MONTHS

Performing cleaning and sanitizing procedures as outlined in Section 3.

YEARLY

Cleaning the water bath interior and exterior of the unit.

DISPENSER CLEANING AND SANITIZING

AMBIENT PROCESS

Standard method for cleaning and sanitizing dispenser equipment using specific solutions.

ALTERNATE CLEANING AND SANITIZING AGENTS

Approved alternative cleaning and sanitizing agents and their usage.

CONVERTING FROM EXTERNAL PRESSURIZED SYRUP SUPPLY TO BIB WITH BUILT-IN SYRUP PUMPS

CONVERTING FROM BUILT-IN SYRUP PUMPS TO REMOTE PUMPS OR SYRUP TANKS

REMOVING EXISTING BUILT-IN SYRUP PUMPS

Steps to safely disconnect and remove the unit's built-in syrup pumps.

INSTALLING REMOTE PUMP OR SYRUP TANKS

Procedures for installing remote syrup pumps or syrup tanks.

CONNECTION FOR PLAIN WATER PRODUCT

Connecting the plain water line to the dispenser.

TROUBLESHOOTING

MISCELLANEOUS LEAKAGE

Identifying causes and remedies for various types of leaks within the unit.

INSUFFICIENT WATER FLOW

Diagnosing and fixing issues related to low or inadequate water flow.

INSUFFICIENT SYRUP FLOW

Troubleshooting problems with low or inconsistent syrup delivery.

ERRATIC PRODUCT RATIO

Addressing issues where the water-to-syrup ratio is incorrect.

NO PRODUCT DISPENSED

Identifying reasons for complete failure to dispense any product.

WATER OR SYRUP ONLY DISPENSING

Diagnosing issues causing only water or only syrup to dispense.

NO WATER, JUST SYRUP (ICE BANK ISSUE)

Resolving problems where the ice bank interferes with water supply.

SYRUP ONLY, NO WATER, WITH CO2

Troubleshooting dispensing issues involving syrup, CO2, but no water.

EXCESSIVE BEVERAGE FOAMING

Addressing causes and solutions for drinks dispensing with too much foam.

WATER OVERFLOW INTO DRIP TRAY

Diagnosing and fixing problems causing water to overflow into the drip tray.

COMPRESSOR RUNS CONTINUOUSLY

Troubleshooting compressor running continuously without shutting off.

WARM BEVERAGE DISPENSING

Identifying causes for dispensing warm beverages instead of cold.

COMPRESSOR & FAN FAIL TO START

Diagnosing issues where the compressor and fan do not start.

COMPRESSOR FAILS TO START, FAN RUNS

Troubleshooting when the compressor doesn't start but the fan runs.

COMPRESSOR HUMS, FAILS TO START

Diagnosing issues where the compressor hums but does not start.

COMPRESSOR START WINDING ISSUE

Resolving compressor start-up issues where it shuts off quickly.

COMPRESSOR OVERLOAD SHUTDOWN

Troubleshooting compressor shutting off due to overload conditions.

FROZEN WATER LINE

Diagnosing why the water line freezes while the compressor runs normally.

FREQUENT COMPRESSOR CYCLING

Addressing frequent cycling of the compressor during start-up or operation.

CIRCUIT BREAKER TRIPPING

Identifying causes for the circuit breaker tripping repeatedly.

BIB PUMP FAILS TO OPERATE

Troubleshooting BIB pump failure to operate upon dispensing.

BIB PUMP OPERATES, NO FLOW

Diagnosing BIB pump operation without product flow.

BIB PUMP OPERATES WHEN EMPTY

Resolving issues where the BIB pump runs after the syrup bag is empty.

BIB PUMP FAILS TO RESTART AFTER BAG CHANGE

Troubleshooting BIB pump failure to resume operation after a bag change.

BIB PUMP FAILS TO STOP

Fixing BIB pump issues where it does not stop after valve closure.

LOW OR NO CARBONATION

Diagnosing and resolving problems with insufficient or no carbonation.

ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS

REFRIGERATION DECK ASSEMBLY

Diagram and parts list for the refrigeration deck components.

CABINET ASSEMBLY

Diagram and parts list for the main cabinet structure and components.

CARBONATOR DECK;PUMP BRACKET ASSEMBLY

Diagram and parts list for the carbonator deck and pump mounting.

CARBONATOR WATER;SYRUP LINE ASSEMBLIES

Diagrams and parts lists for water and syrup line configurations.

CONTROL HOUSING

Diagram and parts list for the control housing and its components.

REGULATOR WATER ASSEMBLY

Diagram and parts list for the water pressure regulator assembly.

WIRING DIAGRAM - DELTA III

Electrical schematic illustrating the unit's wiring connections and components.

Summary

DELTA III SPECIFICATIONS

DISPENSER AND INSTALLATION HIGHLIGHTS

INSTALLATION

RECEIVING

Inspect the unit upon arrival from the carrier for any visible damage.

UNPACKING

Steps for removing the unit and its components from the shipping carton.

UNPACKING INSTALLATION KITS

Inspect and prepare the installation kits for use.

SELECTING A LOCATION

Criteria for choosing an appropriate installation site for the dispenser.

MOUNTING THE DISPENSER

Procedures for permanently mounting the dispenser or installing optional legs.

FILLING UNIT WITH WATER

Instructions for filling the water bath compartment before operation.

CONNECTING TO ELECTRICAL POWER

Guidelines for safely connecting the unit to a grounded electrical power source.

CONNECTING PYTHON TO REMOTE RECIRCULATING UNIT

Connecting the python tubing to the remote recirculating unit for product delivery.

CONNECTING PYTHON TO TOWER

Connecting the python tubing from the remote unit to the dispensing tower.

CONNECTING 24 VAC POWER SUPPLY TO TOWER

Supplying 24VAC power from the remote unit to the tower valves.

CONNECTING TO WATER SUPPLY

Connecting the unit to the potable water supply, including pressure regulation.

CONNECTING THE CO2 SUPPLY

Connecting the high-pressure CO2 regulator assembly to the CO2 cylinder.

CONNECTING TO BAG-IN-BOX (BIB) SYRUP SUPPLY

Connecting BIB syrup packages to the unit's syrup pumps.

CONNECTING TO REMOTE BIB SYRUP PUMPS

Connecting syrup supply tubes to remote BIB syrup pumps.

CONNECTING TO REMOTE PRESSURIZED SYRUP SUPPLY

Connecting syrup supply tubes to remote five-gallon syrup containers.

PURGING THE CARBONATION SYSTEM

Removing air and ensuring proper function of the carbonation system.

COMPLETE INSULATION BETWEEN REMOTE UNIT AND PYTHON

Ensuring airtight insulation of tubing between the remote unit and python.

COMPLETE INSULATION BETWEEN TOWER AND PYTHON

Ensuring airtight insulation of tubing between the tower and python.

SCHEDULED MAINTENANCE

DAILY

Routine daily cleaning of the unit's exterior surfaces.

WEEKLY

Checking and replenishing water level in the water bath.

MONTHLY

Cleaning the unit's condenser using a soft brush.

EVERY SIX (6) MONTHS

Performing cleaning and sanitizing procedures as outlined in Section 3.

YEARLY

Cleaning the water bath interior and exterior of the unit.

DISPENSER CLEANING AND SANITIZING

AMBIENT PROCESS

Standard method for cleaning and sanitizing dispenser equipment using specific solutions.

ALTERNATE CLEANING AND SANITIZING AGENTS

Approved alternative cleaning and sanitizing agents and their usage.

CONVERTING FROM EXTERNAL PRESSURIZED SYRUP SUPPLY TO BIB WITH BUILT-IN SYRUP PUMPS

CONVERTING FROM BUILT-IN SYRUP PUMPS TO REMOTE PUMPS OR SYRUP TANKS

REMOVING EXISTING BUILT-IN SYRUP PUMPS

Steps to safely disconnect and remove the unit's built-in syrup pumps.

INSTALLING REMOTE PUMP OR SYRUP TANKS

Procedures for installing remote syrup pumps or syrup tanks.

CONNECTION FOR PLAIN WATER PRODUCT

Connecting the plain water line to the dispenser.

TROUBLESHOOTING

MISCELLANEOUS LEAKAGE

Identifying causes and remedies for various types of leaks within the unit.

INSUFFICIENT WATER FLOW

Diagnosing and fixing issues related to low or inadequate water flow.

INSUFFICIENT SYRUP FLOW

Troubleshooting problems with low or inconsistent syrup delivery.

ERRATIC PRODUCT RATIO

Addressing issues where the water-to-syrup ratio is incorrect.

NO PRODUCT DISPENSED

Identifying reasons for complete failure to dispense any product.

WATER OR SYRUP ONLY DISPENSING

Diagnosing issues causing only water or only syrup to dispense.

NO WATER, JUST SYRUP (ICE BANK ISSUE)

Resolving problems where the ice bank interferes with water supply.

SYRUP ONLY, NO WATER, WITH CO2

Troubleshooting dispensing issues involving syrup, CO2, but no water.

EXCESSIVE BEVERAGE FOAMING

Addressing causes and solutions for drinks dispensing with too much foam.

WATER OVERFLOW INTO DRIP TRAY

Diagnosing and fixing problems causing water to overflow into the drip tray.

COMPRESSOR RUNS CONTINUOUSLY

Troubleshooting compressor running continuously without shutting off.

WARM BEVERAGE DISPENSING

Identifying causes for dispensing warm beverages instead of cold.

COMPRESSOR & FAN FAIL TO START

Diagnosing issues where the compressor and fan do not start.

COMPRESSOR FAILS TO START, FAN RUNS

Troubleshooting when the compressor doesn't start but the fan runs.

COMPRESSOR HUMS, FAILS TO START

Diagnosing issues where the compressor hums but does not start.

COMPRESSOR START WINDING ISSUE

Resolving compressor start-up issues where it shuts off quickly.

COMPRESSOR OVERLOAD SHUTDOWN

Troubleshooting compressor shutting off due to overload conditions.

FROZEN WATER LINE

Diagnosing why the water line freezes while the compressor runs normally.

FREQUENT COMPRESSOR CYCLING

Addressing frequent cycling of the compressor during start-up or operation.

CIRCUIT BREAKER TRIPPING

Identifying causes for the circuit breaker tripping repeatedly.

BIB PUMP FAILS TO OPERATE

Troubleshooting BIB pump failure to operate upon dispensing.

BIB PUMP OPERATES, NO FLOW

Diagnosing BIB pump operation without product flow.

BIB PUMP OPERATES WHEN EMPTY

Resolving issues where the BIB pump runs after the syrup bag is empty.

BIB PUMP FAILS TO RESTART AFTER BAG CHANGE

Troubleshooting BIB pump failure to resume operation after a bag change.

BIB PUMP FAILS TO STOP

Fixing BIB pump issues where it does not stop after valve closure.

LOW OR NO CARBONATION

Diagnosing and resolving problems with insufficient or no carbonation.

ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS

REFRIGERATION DECK ASSEMBLY

Diagram and parts list for the refrigeration deck components.

CABINET ASSEMBLY

Diagram and parts list for the main cabinet structure and components.

CARBONATOR DECK;PUMP BRACKET ASSEMBLY

Diagram and parts list for the carbonator deck and pump mounting.

CARBONATOR WATER;SYRUP LINE ASSEMBLIES

Diagrams and parts lists for water and syrup line configurations.

CONTROL HOUSING

Diagram and parts list for the control housing and its components.

REGULATOR WATER ASSEMBLY

Diagram and parts list for the water pressure regulator assembly.

WIRING DIAGRAM - DELTA III

Electrical schematic illustrating the unit's wiring connections and components.

lancer DELTA III 9100 Series Specifications

General IconGeneral
CategoryDispenser
BrandLancer
SeriesDELTA III 9100 Series
Model9100 Series
MaterialStainless Steel
Power SourceElectric
Dispensing MechanismLever or Push Button

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