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lancer 500 Series - User Manual

lancer 500 Series
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INSTALLATION AND SERVICE MANUAL
FOR
COUNTER ELECTRIC DISPENSER
LANCER SERIES 500
REV: 04/20/00
P.N. 28–0449
This manual is an initial issue
FAX ENGINEERING: 210-310-7096
"Lancer" is the registered trademark of Lancer Copyright — 2000 by Lancer, all rights reserved.
SPECIFICATIONS
DIMENSION
Width 10 3/8 inches (264 mm)
Depth 25 1/4 inches (641 mm)
Height (without legs) 22 15/16 inches (583 mm)
WEIGHT
Shipping 108 pounds (49.0 kg)
Empty 89 pounds (40.4 kg)
Operating 125 pounds (55.4 kg)
WATER REQUIREMENTS
CAUTION
IF WATER SOURCE EXCEEDS 60 PSIG (4.22 KG/CM
2
), A RECOMMENDED WATER REGULATOR
ASSEMBLY (PN 18-0253) MUST BE USED TO LIMIT WATER PRESSURE TO 60 PSIG (4.22 KG/CM
2
).
FAILURE TO USE REGULATOR WILL RESULT IN IMPROPER PERFORMANCE OF DISPENSER.
Minimum flowing pressure of 35 PSIG (2.46 kg/cm
2
, 2.41 BAR)
Maximum static pressure of 60 PSIG (4.22 kg/cm
2
, 4.14 BAR)
CARBON DIOXIDE (CO
2) REQUIREMENTS
Minimum pressure of 70 PSIG (4.92 kg/cm
2
, 4.83 BAR)
Maximum pressure of 80 PSIG (5.62 kg/cm
2
, 5.52 BAR)
ICE BANK WEIGHT 16 pounds (17.26 kg)
WATER BATH CAPACITY 5.1 gallons (19.3 liters)
COMPRESSOR ¼ HP Tecumseh, 115V/60Hz
AGITATOR MOTOR 15W, 115V
CONDENSER FAN MOTOR 9W, 115V
ICE BANK CONTROL Lancer Electronic Ice Bank Control
TRANSFORMER Basler, 115V (Primary)/24V (Secondary)
Optional 230V/50Hz and 240V/60Hz systems available.
DRINK CAPACITY
57 – 12 ounce drinks under 40°F (4.4°C) at four (4) drinks per minute with 75°F (23.9°C) ambient, inlet
water, and inlet syrup.
Please refer to the Lancer web
site (www.lancercorp.com)
for information relating to
Lancer Installation and
Service Manuals, Instruction
Sheets, Technical Bulletins,
Service Bulletins, etc.
6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000
FAX SALES
• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •
• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •

Questions and Answers

Summary

1. INSTALLATION

1.1 RECEIVING

Procedures for inspecting the unit upon arrival from the carrier.

1.2 UNPACKING

Steps for safely removing the unit from its packaging and preparing it.

1.3 INSTALLATION

Guidelines for placing and securing the dispenser on a suitable surface.

1.4 CONNECTING TO ELECTRICAL POWER

Instructions for safely connecting the unit to a grounded electrical outlet.

1.5 CONNECTING SUPPLY LINES TO SOURCES

Steps to connect water and product lines to the dispenser.

2. SCHEDULED MAINTENANCE

2.1 DAILY

Daily cleaning and inspection tasks for the dispenser's valves and exterior.

2.2 WEEKLY

Weekly maintenance, including product tasting and water bath checks.

2.3 MONTHLY

Monthly tasks such as cleaning the condenser unit.

2.4 EVERY SIX MONTHS

Comprehensive cleaning and sanitization procedures performed every six months.

2.5 YEARLY

Annual maintenance tasks, including cleaning internal components and exterior.

3. DISPENSER CLEANING AND SANITIZING

3.1 AMBIENT PROCESS

Detailed steps for cleaning and sanitizing the dispenser using the ambient process.

3.2 VALVES

Specific instructions for cleaning and sanitizing the dispenser valves.

4. TROUBLESHOOTING

4.1 Water leakage around nozzle

Identifies causes and remedies for water leaks near the dispenser nozzle.

4.2 Leakage between upper and lower valve bodies

Addresses leaks occurring between the upper and lower sections of valve bodies.

4.3 Miscellaneous leakage

Solutions for various types of leaks not covered by specific categories.

4.4 Insufficient water flow

Diagnoses and resolves issues related to low water flow to the dispenser.

4.5 Insufficient syrup flow

Troubleshooting steps for inadequate syrup delivery to the dispenser.

4.6 Erratic ratio

Solutions for inconsistent water-to-syrup mixing ratios.

4.7 No product dispensed

Identifies reasons why the dispenser is not dispensing any product.

4.8 Water only dispensed; no syrup; or syrup only dispensed, no water

Troubleshoots dispensing issues involving missing water or syrup components.

4.9 Valve will not shut off

Remedies for dispenser valves that fail to close properly after dispensing.

4.10 Excessive foaming

Addresses causes and solutions for excessive foam during dispensing.

4.11 Compressor does not start (no hum), but condenser fan motor runs

Diagnoses why the compressor fails to start while the fan operates.

4.12 Compressor starts and continues to run until freeze up and will not cut off

Solves issues where the compressor runs continuously without shutting off.

4.13 Compressor does not start but hums

Troubleshooting for a compressor that hums but does not start.

4.15 Compressor starts and runs a short time but shuts off on overload

Remedies for a compressor that shuts off prematurely due to overload.

4.18 Warm drinks

Diagnoses and resolves issues causing dispensed drinks to be warm.

5. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS

5.3 CABINET ASSEMBLY

Exploded view and parts list for the dispenser's cabinet structure.

5.4 COMPRESSOR DECK ASSEMBLY

Exploded view and parts list for the compressor deck assembly.

Summary

1. INSTALLATION

1.1 RECEIVING

Procedures for inspecting the unit upon arrival from the carrier.

1.2 UNPACKING

Steps for safely removing the unit from its packaging and preparing it.

1.3 INSTALLATION

Guidelines for placing and securing the dispenser on a suitable surface.

1.4 CONNECTING TO ELECTRICAL POWER

Instructions for safely connecting the unit to a grounded electrical outlet.

1.5 CONNECTING SUPPLY LINES TO SOURCES

Steps to connect water and product lines to the dispenser.

2. SCHEDULED MAINTENANCE

2.1 DAILY

Daily cleaning and inspection tasks for the dispenser's valves and exterior.

2.2 WEEKLY

Weekly maintenance, including product tasting and water bath checks.

2.3 MONTHLY

Monthly tasks such as cleaning the condenser unit.

2.4 EVERY SIX MONTHS

Comprehensive cleaning and sanitization procedures performed every six months.

2.5 YEARLY

Annual maintenance tasks, including cleaning internal components and exterior.

3. DISPENSER CLEANING AND SANITIZING

3.1 AMBIENT PROCESS

Detailed steps for cleaning and sanitizing the dispenser using the ambient process.

3.2 VALVES

Specific instructions for cleaning and sanitizing the dispenser valves.

4. TROUBLESHOOTING

4.1 Water leakage around nozzle

Identifies causes and remedies for water leaks near the dispenser nozzle.

4.2 Leakage between upper and lower valve bodies

Addresses leaks occurring between the upper and lower sections of valve bodies.

4.3 Miscellaneous leakage

Solutions for various types of leaks not covered by specific categories.

4.4 Insufficient water flow

Diagnoses and resolves issues related to low water flow to the dispenser.

4.5 Insufficient syrup flow

Troubleshooting steps for inadequate syrup delivery to the dispenser.

4.6 Erratic ratio

Solutions for inconsistent water-to-syrup mixing ratios.

4.7 No product dispensed

Identifies reasons why the dispenser is not dispensing any product.

4.8 Water only dispensed; no syrup; or syrup only dispensed, no water

Troubleshoots dispensing issues involving missing water or syrup components.

4.9 Valve will not shut off

Remedies for dispenser valves that fail to close properly after dispensing.

4.10 Excessive foaming

Addresses causes and solutions for excessive foam during dispensing.

4.11 Compressor does not start (no hum), but condenser fan motor runs

Diagnoses why the compressor fails to start while the fan operates.

4.12 Compressor starts and continues to run until freeze up and will not cut off

Solves issues where the compressor runs continuously without shutting off.

4.13 Compressor does not start but hums

Troubleshooting for a compressor that hums but does not start.

4.15 Compressor starts and runs a short time but shuts off on overload

Remedies for a compressor that shuts off prematurely due to overload.

4.18 Warm drinks

Diagnoses and resolves issues causing dispensed drinks to be warm.

5. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS

5.3 CABINET ASSEMBLY

Exploded view and parts list for the dispenser's cabinet structure.

5.4 COMPRESSOR DECK ASSEMBLY

Exploded view and parts list for the compressor deck assembly.

lancer 500 Series Specifications

General IconGeneral
Brandlancer
Model500 Series
CategoryDispenser
LanguageEnglish

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