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Levitronix BPS-i600 - User Manual

Levitronix BPS-i600
25 pages
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User Manual for BPS-i600
www.levitronix.com
PL-4089-00, Rev00, DCO# 21-271
First Release: 14-Dec-2019
Last Update: 03-Dec-2021
BPS-i600
3.1 bar (45 psi)
75 liters/min (20 gallons/min)
USER MANUAL
This manual contains information necessary for the safe and proper use of the BPS-i600. Included are specifications
for the standard configurations of the pump system and instructions regarding its use, installation, operation,
adjustment, inspection and maintenance. For special configurations of the pump system refer to accompanying
information. If the system must be configured for other parameter settings, then the Levitronix
®
Service Software
version V2.0.5.0 or higher (with according manual Levitronix
Doc.# PL-4043-00) is necessary. Familiarize yourself
with the contents of the manual to ensure the safe and effective use of this product. After reading this manual, please
store the manual where the personnel responsible for operating the pump system can readily refer to it at any time.
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Do you have a question about the Levitronix BPS-i600 and is the answer not in the manual?

Summary

Safety Precautions

Driver Safety

Avoid opening the driver unit to prevent damage and ensure safety.

Magnetic Field Hazards

Be aware of strong magnetic fields affecting electronic devices and pacemakers.

Electrical Hazard

Caution regarding hazardous voltage and need for certified power supplies.

Chemical Hazard

Take precautions when handling toxic chemicals, wear safety equipment.

Specifications

Component Specifications

Details the specifications of individual components within the pump system.

System Overview

Speed Control Configuration

System setup for controlling pump speed via analog input and communication.

Process Control Configuration

System setup for closed-loop flow or pressure control with sensors.

Environmental Conditions

Pressure-Flow Curves

Maximum Static Pressure

Basic Dimensions

Engineering Information

Sealing and Material Concept

Details the sealing mechanisms and materials used in the pump system components.

Power Supply and Consumption

Power Supply and Consumption Details

Covers power consumption, inrush current, supply guidelines, and EMC considerations.

Temperature Monitoring

Thermal Management

Motor Temperature Calculation

Formulas to calculate motor temperature based on liquid, ambient, and cooling liquid temperatures.

Hydraulic Circuit Design

Installation

Electrical Installation Overview

Details driver cable wiring, designations, and typical interface levels.

Electrical Schematics

Presents schematics of the driver interface circuit and example user interface circuits.

Power Supply and Interface Installation

Covers installation of power supply, PLC signals, and RS485 interface.

RS485 Fieldbus Systems

Details multi-pump system arrangement using RS485 fieldbus and communication specs.

Mechanical Installation

Covers mounting the driver, pump head, and water cooling module.

Operation

PLC Interface State Diagram

Illustrates the operational states of the PLC interface for the pump system.

State Descriptions and Error Indications

Explains operational states and details error indications for the PLC interface.

Inspection and Maintenance

Pump Head Replacement Interval

Information on the pump head impeller's lifetime and preventive replacement.

Pump Head Replacement Procedure

Step-by-step guide for replacing the pump head, including warnings.

Troubleshooting

PLC Operation Troubleshooting

Methods for troubleshooting pump operation using PLC status/error signals.

Service Software Troubleshooting

Using the Levitronix Service Software for detailed pump system troubleshooting.

Technical Support

Appendix

Regulatory Status

Declaration of conformity with European directives (Machinery, EMC).

Disposal of Equipment

Instructions for proper disposal of equipment according to WEEE directive.

Symbols and Signal Words

Summary

Safety Precautions

Driver Safety

Avoid opening the driver unit to prevent damage and ensure safety.

Magnetic Field Hazards

Be aware of strong magnetic fields affecting electronic devices and pacemakers.

Electrical Hazard

Caution regarding hazardous voltage and need for certified power supplies.

Chemical Hazard

Take precautions when handling toxic chemicals, wear safety equipment.

Specifications

Component Specifications

Details the specifications of individual components within the pump system.

System Overview

Speed Control Configuration

System setup for controlling pump speed via analog input and communication.

Process Control Configuration

System setup for closed-loop flow or pressure control with sensors.

Environmental Conditions

Pressure-Flow Curves

Maximum Static Pressure

Basic Dimensions

Engineering Information

Sealing and Material Concept

Details the sealing mechanisms and materials used in the pump system components.

Power Supply and Consumption

Power Supply and Consumption Details

Covers power consumption, inrush current, supply guidelines, and EMC considerations.

Temperature Monitoring

Thermal Management

Motor Temperature Calculation

Formulas to calculate motor temperature based on liquid, ambient, and cooling liquid temperatures.

Hydraulic Circuit Design

Installation

Electrical Installation Overview

Details driver cable wiring, designations, and typical interface levels.

Electrical Schematics

Presents schematics of the driver interface circuit and example user interface circuits.

Power Supply and Interface Installation

Covers installation of power supply, PLC signals, and RS485 interface.

RS485 Fieldbus Systems

Details multi-pump system arrangement using RS485 fieldbus and communication specs.

Mechanical Installation

Covers mounting the driver, pump head, and water cooling module.

Operation

PLC Interface State Diagram

Illustrates the operational states of the PLC interface for the pump system.

State Descriptions and Error Indications

Explains operational states and details error indications for the PLC interface.

Inspection and Maintenance

Pump Head Replacement Interval

Information on the pump head impeller's lifetime and preventive replacement.

Pump Head Replacement Procedure

Step-by-step guide for replacing the pump head, including warnings.

Troubleshooting

PLC Operation Troubleshooting

Methods for troubleshooting pump operation using PLC status/error signals.

Service Software Troubleshooting

Using the Levitronix Service Software for detailed pump system troubleshooting.

Technical Support

Appendix

Regulatory Status

Declaration of conformity with European directives (Machinery, EMC).

Disposal of Equipment

Instructions for proper disposal of equipment according to WEEE directive.

Symbols and Signal Words

Levitronix BPS-i600 Specifications

General IconGeneral
BrandLevitronix
ModelBPS-i600
CategoryWater Pump
LanguageEnglish

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