Levitronix BPS-4000 User Manual

User Manual for BPS-4000
www.levitronix.com
PL-4016-00, Rev11, DCO# 18-057
First Release: 07-Jul-09
Last Update: 16-May-18
BPS-4000
6.3 bar (91 psi)
280 liters/min (74 gallons/min)
USER MANUAL
This manual contains information necessary for the safe and proper use of the BPS-4000. Included are
specifications for the standard configurations of the pump system and instructions regarding its use,
installation, operation, adjustment, inspection and maintenance. For special configurations of the pump
system refer to accompanying information. Please familiarize yourself with the contents of the manual to
ensure the safe and effective use of this product. After reading this manual, please store the manual
where the personnel responsible for operating the pump system can readily refer to it at any time.

Levitronix BPS-4000 Specifications

General

Brand	Levitronix
Model	BPS-4000
Category	Water Pump
Language	English

Summary

Safety Precautions

General Safety Warnings

Crucial safety warnings including CAUTION and WARNING statements.

Specifications

Component Specifications

Details of main system components and accessories.

System Configurations

Overview of stand-alone, extended, ATEX/IECEx, and HazLoc configurations.

Performance Curves

Pressure-flow and NPSHr curves for pump performance.

Pressure Limits and Environmental Conditions

Max static pressure and general environmental requirements.

Basic Dimensions

Physical dimensions of key system components.

Engineering Information

Sealing and Material Concepts

Materials and sealing used in pump head construction.

Power Consumption and Supply

Details on AC supply, power consumption, and inrush current.

Temperature Monitoring and Thermal Management

Monitoring system temperatures and managing heat.

Installation

Electrical Installation of Controllers

Instructions for wiring LPC-4000 controllers.

Controller Interface Details

Overview of LPC-4000.1 and LPC-4000.2 controller interfaces.

General Electrical Installation Guidelines

General instructions for AC power input and grounding.

Specific Electrical Installation Modes

Standalone, extended, and PLC installation for LPC-4000.1/2.

Mechanical Installation

Procedures for mechanical installation of pump, motor, controller, and cables.

Operation

LPC-4000.1 Stand-Alone Operation

Operating the LPC-4000.1 in button or analog control modes.

LPC-4000.1 Error Display

Interpretation of error codes shown on the controller display.

LPC-4000.2 PLC Interface Operation

Operating the LPC-4000.2 using a PLC interface.

PLC Interface States and Errors

Status and error indications for the PLC interface.

ATEX/IECEx and Hazardous Location Operation

Operation in explosive atmospheres with safety requirements.

Inspection and Maintenance

Impeller Replacement Procedures

Recommended interval, preparation, and steps for impeller replacement.

Troubleshooting

Troubleshooting Controller Operations

Diagnosing issues with LPC-4000.1/2 controllers.

Troubleshooting with Service Software

Using the Levitronix Service Software for detailed analysis.

Technical Support

Contact Information and Resources

Levitronix technical support contact details and resources.

Appendix

Regulatory Compliance

CE, IECEE CB, NRTL/ETL certifications and standards.

ATEX/IECEx and Hazardous Location Markings

Specific markings for explosive and hazardous locations.

Voltage Sag Immunity and Safety Symbols

SEMI F47 voltage sag handling and safety symbols explanation.