Levitronix BPS-4H Series - User Manual

User Manual for BPS-4H (High Temp.)
www.levitronix.com
PL-2009-03, Rev04, DCO# 21-101
First Release: 21-May-2012
Last Update: 28-Apr-2021
BPS-4H (High Temperature)
3.2 bar (46.4 psi)
50 liters/min (13.2 gallons/min)
USER MANUAL
This manual contains information necessary for the safe and proper use of the BPS-4H. Included are specifications
for the standard configurations of the pump system and instructions regarding its use, installation, operation,
adjustment, inspection and maintenance. For special configurations of the pump system refer to accompanying
information. If the system must be configured for other parameter settings, then the Levitronix
®
Service Software (with
according manual Levitronix

Doc.# PL-4046-00) is necessary. Familiarize yourself with the contents of the manual
to ensure the safe and effective use of this product. After reading this manual, please store the manual where the
personnel responsible for operating the pump system can readily refer to it at any time.

Summary

1 Safety Precautions

2 Specifications

2.1 Specifications of Components

Details the main system components and accessories.

2.2 Standard System Configurations

Lists standard configurations and their components.

2.2.1 System Configuration for Speed Control

Describes system setup for speed control operations.

2.2.2 System Configuration for Process (Pressure or Flow) Control

Details system setup for flow or pressure control.

2.2.3 System Configuration for Pumping Acid;Gas Mixtures

Explains system setup for pumping acid/gas mixtures.

2.3 General Environmental Conditions

Specifies operating and storage environmental conditions.

2.4 System Electronics

Presents block diagram and wiring for system electronics.

2.5 Flow;Pressure Curves

Illustrates pressure/flow rate characteristics for different conditions.

2.6 Maximum Static Pressure for Pump Head

Specifies maximum static pressure limits for pump heads.

2.7 Basic Dimensions of Main Components

Provides physical dimensions of the motor and pump head.

3 Engineering Information

3.1 Sealing and Material Concept

Details sealing and material composition of pump head and motor.

3.2 Power Consumption

3.3 Temperature Monitoring

3.4 Thermal Management

3.4.1 Motor Temperature

Discusses motor cooling and temperature behavior.

3.4.2 Controller Temperature

Details controller cooling and temperature curves.

3.5 Hydraulic Circuit Design

4 Installation

4.1 Electrical Installation of the LC325 P Controller

Overview of electrical connections for the LC325P controller.

4.1.2 Installation Instructions

Step-by-step instructions for electrical controller installation.

4.2 Electrical Installation of the PLC-A PLC-Interface Module

Introduces PLC interface module for pump operation.

4.2.2 Installation Instructions

Details wiring and connection of the PLC-A module.

4.3 Mechanical Installation of the Pump Head with Motor

Instructions for mechanically mounting the pump and motor.

4.4 Mechanical Installation of the LC325 P Controller

Instructions for mounting the LC325P controller.

4.5 Mechanical Installation of Adaptor Cables

Guidance on connecting adaptor cables for motor and controller.

5 Operation

5.1 Overview of Main Operation Modes

Explains the two main operation modes: speed and process control.

5.2 System Operation with the LUI-A Levitronix User Interface

Describes operation using the handheld LUI-A interface.

5.3 System Operation with PLC-A PLC Interface-Module

Details operation using the PLC-A interface module.

6 Inspection and Maintenance

6.1 Regular Check of Pump Head and Motor Screws

Guidance on periodic checking and retightening of screws.

6.2 Replacement Interval of the Impeller

Information on recommended impeller replacement intervals.

6.3 Impeller Replacement Procedure for Pump Head CP-4.25

Details preparation for CP-4.25 impeller replacement.

6.3.2 Instructions for Replacement

Step-by-step guide for replacing the CP-4.25 impeller.

6.4 Impeller Replacement Procedure for Pump Head CP-4.34;36

Details preparation for CP-4.34/36 impeller replacement.

Instructions for Impeller Replacement

Step-by-step guide for replacing the CP-4.34/36 impeller.

7 Troubleshooting

7.1 Troubleshooting using the PLC-Interface-Module PLC-A

Troubleshooting tips for the PLC-A module.

7.2 Troubleshooting using the Levitronix User Interface LUI-A

Troubleshooting guidance for the LUI-A interface.

7.3 Troubleshooting using Controller LEDs

Interpreting controller status LEDs for troubleshooting.

8 Technical Support

9 Appendix

9.1 Regulatory Status

Details CE and UL safety markings and compliance.

9.2 Symbols and Signal Words

Defines safety symbols and signal words used in the manual.

Levitronix BPS-4H Series Specifications

General

Brand	Levitronix
Model	BPS-4H Series
Category	Water Pump
Language	English