Levitronix BPS-2000 - User Manual

User Manual for BPS-2000
www.levitronix.com
PL-4021-00, Rev06, DCO# 21-037
First Release: 02-Jul-2012
Last Update: 29-Jan-2021
BPS-2000
High Pressure Profile:
6.9 bar (100 psi)
80 l/min (21 gallons/min)
High Flow Profile:
4.2 bar (61 psi)
140 l/min (37 gallons/min)
Hybrid Profile:
5.7 bar (83 psi)
140 l/min (37 gallons/min)
USER MANUAL
This manual contains information necessary for the safe and proper use of the BPS-2000. Included are specifications
for the standard configurations of the pump system and instructions regarding its use, installation, operation,
adjustment, inspection and maintenance. For special configurations of the pump system refer to accompanying
information. If the system must be configured for other parameter settings, then the Levitronix
®
Service Software
version V2.0.5.0 or higher (with according manual Levitronix

Doc.# PL-4046-00) is necessary. Familiarize yourself
with the contents of the manual to ensure the safe and effective use of this product. After reading this manual, please
store the manual where the personnel responsible for operating the pump system can readily refer to it at any time.

Summary

1 Safety Precautions

2 Specifications

2.1 Specification of Components

Details and images of standard pump system components.

2.2 Standard System Configurations

2.2.1 Standalone System Configuration

Configuration for standalone operation with integrated user panel.

2.2.2 Extended System Configuration

Extended configuration with PLC interface for closed-loop control.

2.3 ATEX; IECEx and Hazardous Location Configurations

2.2.3 ATEX; IECEx System Configuration

System configuration for ATEX/IECEx certified applications.

2.2.4 Hazardous Location Cl1 Div2 System Configuration

System configuration for Class 1 Div 2 hazardous locations.

2.3 General Environmental Conditions

2.4 Pressure-Flow Curves

2.5 NPSHr Curves

2.6 Maximum Static Pressure for Pump Heads

2.7 Basic Dimensions of Main Components

3 Engineering Information

3.1 Sealing and Material Concept

Material specifications and sealing concepts for motors/pump heads.

3.2 AC Supply and Power Consumption

3.2.1 Power Consumption

Electrical power consumption curves for system configurations.

3.2 AC Input Voltage, Current, and Circuit Breakers

3.2.2 AC Input Voltage and Grid Currents

Typical AC input voltages and grid current specifications.

3.2.3 Inrush Current

Inrush current values for controller power-off/on situations.

3.2.5 Recommendations for Circuit Breaker Design

Recommendations for selecting circuit breakers for the controller.

3.3 Temperature Monitoring

3.4 Thermal Management

3.4.1 Motor Temperature

Factors affecting motor temperature and calculation methods.

3.4 Controller Temperature

3.4.2 Controller Temperature

Factors affecting controller temperature and calculation methods.

3.5 Hydraulic Circuit Design

4 Installation

4.1 Electrical Installation of Controller

Overview of LPC-2000.1 and LPC-2000.2 controller interfaces.

4.1 General Electrical Installation Instructions

4.1.2 General Installation Instructions

General instructions for controller installation, including safety.

4.1 LPC-2000.1 Electrical Installation

4.1.3 Electrical Installation of Controller LPC-2000.1 for Standalone Operation

Enabling the LPC-2000.1 for standalone operation via buttons or input.

4.1.4 Electrical Installation of Controller LPC-2000.1 for Extended Operation

Controlling LPC-2000.1 with external signals via the User Interface connector.

4.1 LPC-2000.2 PLC Interface Installation

4.1.5 Installation of PLC Interface for Extended Controller LPC-2000.2

Connecting the PLC interface for pump system operation with a PLC.

4.2 Mechanical Installation of the Pump;Motor

4.2.1 Standard Installation Instructions and Information

Instructions for mounting and cable management for standard motors.

4.2.2 Installation of Ex and Hazardous Location Certified Motors

Installation guidelines for ATEX/IECEx and Cl1 Div2 certified motors.

4.3 and 4.4 Controller and Cable Installation

4.3 Mechanical Installation of the Controller

Mounting the controller using DIN rail brackets.

4.4 Mechanical Installation of Adaptor;Extension Cables

Correct assembly of Hummel connectors for adaptor/extension cables.

5 Operation

5.1 System Operation with LPC-2000.1 (Standalone Version)

State diagram for LPC-2000.1 standalone operation modes.

5.1 LPC-2000.1 Standalone Operation

5.1.2 Standalone Operation (Button Control Mode)

Detailed operation using buttons on the LPC-2000.1 user panel.

5.1 LPC-2000.1 Extended Operation and Errors

5.1.3 Extended Operation (“Analog Control Mode”)

Controlling the pump via external analog signals.

5.1.4 Error Display on the Integrated Panel

Error codes and corrective actions for LPC-2000.1.

5.2 System Operation with Controller LPC-2000.2 (PLC version)

5.2.1 State Diagram of the PLC Interface

State diagram for LPC-2000.2 PLC interface operation.

5.3 System Operation for ATEX; IECEx and Cl1 Div2 Applications

6 Inspection and Maintenance

6.1 Replacement Interval of the Impeller

Recommended replacement intervals for the pump impeller.

6.2 Impeller Replacement Procedure

Steps for impeller replacement, including preparation.

6.2 Impeller Replacement Procedure (PTFE)

6.2.2 Instructions for Replacement with PTFE Pump Housing

Procedure for replacing the impeller in a PTFE pump housing.

6.2 Impeller Replacement Procedure (PFA+PP)

6.2.3 Instructions for Replacement with PFA+PP Pump Housing

Procedure for replacing the impeller in a PFA+PP pump housing.

7 Troubleshooting

7.1 Troubleshooting for Operation with Controller LPC-2000.1

Troubleshooting steps for the LPC-2000.1 standalone controller.

7.2 Troubleshooting for Operation with Controller LPC-2000.2

Troubleshooting for LPC-2000.2 controller using PLC signals.

7.3 Troubleshooting with Levitronix Service Software

Using Levitronix® Service Software for troubleshooting.

8 Technical Support

9.1 Regulatory Status

9.1.1 CE Marking

CE conformity and applicable European directives.

9.1.2 Disposal of Equipment - WEEE Directive 2012;19;EU

Guidelines for equipment disposal according to WEEE Directive.

9.1.3 IECEE CB Safety Certification

IECEE CB safety certification details.

9.1.4 NRTL;ETL Safety Certification and Marking

NRTL/ETL safety certification and marking information.

9.1 ATEX; IECEx and Cl1 Div2 Marking

9.1.5 ATEX; IECEx Marking

ATEX/IECEx marking requirements and standards.

9.1.6 Cl1 Div2 Marking

Class 1 Div 2 marking requirements and standards.

9.1 Voltage Sag Immunity and Symbols

9.1.7 Immunity to Voltage Sags - Semi F47

System performance under voltage sags according to SEMI F47.

9.2 Symbols and Signal Words

Levitronix BPS-2000 Specifications

General

Brand	Levitronix
Model	BPS-2000
Category	Water Pump
Language	English