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Levitronix BPS-i100 User Manual

Levitronix BPS-i100
43 pages
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User Manual for BPS-i100
www.levitronix.com
PL-4036-00, Rev03, DCO# 21-057
First Release: 19-Jan-2013
Last Update: 12-Mar-2021
BPS-i100
2 bar (29 psi)
20 liters/min (5.3 gallons/min)
USER MANUAL
This manual contains information necessary for the safe and proper use of the BPS-i100. Included are
specifications for the standard configurations of the flow control system and instructions regarding its use,
installation, operation, adjustment, inspection and maintenance. For special configurations of the pump
system refer to accompanying information. If the pump system must be configured for other parameter
settings, then the Levitronix
®
Service Software version V2.0.5.0 or higher (with relevant manual
Levitronix
Doc.# PL-4043-00) is necessary. Familiarize yourself with the contents of the manual to
ensure the safe and effective use of this product. After reading this manual, please store the manual
where the personnel responsible for operating the flow control system can readily refer to it at any time.

Table of Contents

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Levitronix BPS-i100 Specifications

General IconGeneral
Supply Voltage24 VDC
PressureUp to 1 bar
Liquid Temperature5°C to 40°C
Wetted MaterialsEPDM
Operating Temperature5°C to 40°C

Summary

1 Safety Precautions

2 Specifications

2.1 Specification of Components

Detailed specifications for individual components of the pump system.

2.2 System Overview and General Specification

Explains system configurations, models, and general technical specifications.

2.3 General Environmental Conditions

Outlines environmental operating and storage conditions for the pump system.

2.4 Pressure-Flow Curves

Illustrates pump performance based on pressure and flow rate at different speeds.

2.5 Maximum Static Pressure for Pump Heads

Details maximum static pressure limits for pump heads as a function of liquid temperature.

2.6 Basic Dimensions of Main Components

Provides physical dimensions and layout details for major system components.

3 Engineering Information

3.1 Sealing and Material Concept

Explains the sealing principles and materials used in the pump system's construction.

3.2 Power Supply and Consumption

Covers electrical power requirements, consumption, and supply guidelines.

3.3 Temperature Monitoring

Describes system temperature monitoring, operational limits, and error states.

3.4 Thermal Management

Analyzes driver temperature behavior based on operating conditions and cooling methods.

3.5 Hydraulic Circuit Design

Provides essential rules for designing a robust and efficient hydraulic circuit.

4 Installation

4.1 Electrical Installation of Stand-Alone Model

Step-by-step guide for electrical connections and wiring of the Stand-Alone driver.

4.2 Electrical Installation of EasyConnect Model

Details electrical connections and wiring for the EasyConnect driver model.

4.3 Electrical Installation of OEM Model

Outlines electrical connections and wiring procedures for the OEM driver model.

4.4 Mechanical Installation – General Instructions

General guidelines and safety precautions for the mechanical installation of the system.

5 Operation

5.1 Operation of Stand-Alone Model

Instructions for operating the Stand-Alone model using its integrated user panel.

5.2 Operation of EasyConnect and OEM Model

Details operation procedures for EasyConnect and OEM pump system models.

5.3 Operation for ATEX / IECEx Application

Specific operational precautions and guidelines for ATEX/IECEx classified environments.

6 Inspection and Maintenance

6.1 Replacement Interval of the Impeller

Information on recommended impeller lifespan and replacement scheduling.

6.2 Impeller Replacement Procedure

Step-by-step guide for safely replacing the pump impeller.

7 Troubleshooting

7.1 Trouble Shooting with Stand-Alone Model

Guidance on identifying and resolving issues specific to the Stand-Alone model.

7.2 Trouble Shooting with EasyConnect and OEM Models

Troubleshooting tips for EasyConnect and OEM models, including software use.

8 Technical Support

9 Appendix

9.1 Regulatory Status

Details regulatory compliance, certifications, and directives applicable to the system.

9.2 Symbols and Signal Words

Explains the meaning of various safety symbols and signal words used in the manual.

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