Table of Contents
1 SAFETY PRECAUTIONS........................................................................................................................................................................3
2 SPECIFICATIONS ...................................................................................................................................................................................4
2.1 Specification of Components .........................................................................................................................................................4
2.2 System Overview and General Specification ................................................................................................................................6
2.2.1 System Configuration for Stand-Alone Model ................................................................................................................................................... 6
2.2.2 System Configuration for EasyConnect Model .................................................................................................................................................. 6
2.2.3 System Configuration for OEM Models ............................................................................................................................................................. 7
2.2.4 System Configuration for OEM ATEX / IECEx Models ..................................................................................................................................... 8
2.3 General Environmental Conditions................................................................................................................................................9
2.4 Pressure-Flow Curves .................................................................................................................................................................10
2.5 Maximum Static Pressure for Pump Heads ................................................................................................................................10
2.6 Basic Dimensions of Main Components .....................................................................................................................................11
3 ENGINEERING INFORMATION ...........................................................................................................................................................15
3.1 Sealing and Material Concept .....................................................................................................................................................15
3.2 Power Supply and Consumption .................................................................................................................................................16
3.2.1 Power Consumption......................................................................................................................................................................................... 16
3.2.1 Inrush Current .................................................................................................................................................................................................. 16
3.2.2 Guidelines for Power Supplies......................................................................................................................................................................... 16
3.3 Temperature Monitoring ..............................................................................................................................................................16
3.4 Thermal Management ..................................................................................................................................................................17
3.5 Hydraulic Circuit Design ..............................................................................................................................................................19
4 INSTALLATION .....................................................................................................................................................................................20
4.1 Electrical Installation of Stand-Alone Model................................................................................................................................20
4.1.1 Overview Electrical Schematics of Driver Interface......................................................................................................................................... 21
4.1.2 Installation Instructions of Power Supply ......................................................................................................................................................... 22
4.1.3 Installation PLC Interface Signals .................................................................................................................................................................... 22
4.2 Electrical Installation of EasyConnect Model ..............................................................................................................................23
4.2.1 Overview of Connections and Designations .................................................................................................................................................... 23
4.2.2 Overview Electrical Schematics of Driver Interface......................................................................................................................................... 25
4.2.3 Installation Instructions for Power Supply........................................................................................................................................................ 26
4.2.4 Installation PLC Interface Signals .................................................................................................................................................................... 26
4.2.5 Installation Fieldbus Interfaces ........................................................................................................................................................................ 26
4.2.6 Installation of RS485 Fieldbus Multi-Pump System Arrays ............................................................................................................................. 27
4.2.7 Installation of Fieldbus for Serial Pumping ...................................................................................................................................................... 27
4.3 Electrical Installation of OEM Model............................................................................................................................................28
4.3.1 Overview Wire Designation of Driver Cable .................................................................................................................................................... 28
4.3.2 Overview Electrical Schematics of Driver Interface......................................................................................................................................... 29
4.3.3 Installation Instructions for Power Supply........................................................................................................................................................ 30
4.3.4 Installation PLC Interface Signals .................................................................................................................................................................... 30
4.3.5 Installation of RS485 Interface......................................................................................................................................................................... 30
4.3.6 Installation of RS485 Fieldbus Multi-Pump System Arrays ............................................................................................................................. 31
4.4 Mechanical Installation – General Instructions ...........................................................................................................................31
5 OPERATION ..........................................................................................................................................................................................33
5.1 Operation of Stand-Alone Model .................................................................................................................................................33
5.1.1 Manual Operation ............................................................................................................................................................................................ 33
5.1.2 Operation with PLC .......................................................................................................................................................................................... 33
5.1.3 Extended Menu Functions ............................................................................................................................................................................... 33
5.1.4 Detailed State Diagram .................................................................................................................................................................................... 34
5.2 Operation of EasyConnect and OEM Model ...............................................................................................................................36
5.2.1 Operation with PLC .......................................................................................................................................................................................... 36
5.2.2 Operation with Fieldbus (RS485)..................................................................................................................................................................... 37
5.2.3 Operation with User Panel LUI-B.1.................................................................................................................................................................. 37
5.2.4 Operation for Serial Pumping. ......................................................................................................................................................................... 37
5.3 Operation for ATEX / IECEx Application .....................................................................................................................................38
6 INSPECTION AND MAINTENANCE ....................................................................................................................................................39
6.1 Replacement Interval of the Impeller...........................................................................................................................................39
6.2 Impeller Replacement Procedure ................................................................................................................................................39
6.2.1 Preparation....................................................................................................................................................................................................... 39
6.2.2 Instructions for Replacement ........................................................................................................................................................................... 40
7 TROUBLESHOOTING ..........................................................................................................................................................................41
7.1 Trouble Shooting with Stand-Alone Model ..................................................................................................................................41
7.2 Trouble Shooting with EasyConnect and OEM Models .............................................................................................................41
7.2.1 Troubleshooting for Operation with Driver ....................................................................................................................................................... 41
7.2.2 Troubleshooting with Levitronix
®
Service Software ......................................................................................................................................... 41
7.2.3 Troubleshooting with User Panel LUI-B.1 ....................................................................................................................................................... 41
8 TECHNICAL SUPPORT ........................................................................................................................................................................41
9 APPENDIX .............................................................................................................................................................................................42
9.1 Regulatory Status.........................................................................................................................................................................42
9.1.1 CE Marking ...................................................................................................................................................................................................... 42
9.1.2 ATEX / IECEx Certification and Marking ......................................................................................................................................................... 42
9.1.3 Disposal of Equipment – WEEE Directive 2012/19/EU ................................................................................................................................... 42
9.2 Symbols and Signal Words..........................................................................................................................................................43
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