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Levitronix BPS-4H.4 - User Manual

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User Manual for BPS-4H (High Temp.)
www.levitronix.com
PL-2009-03, Rev04, DCO# 21-101
First Release: 21-May-2012
Last Update: 28-Apr-2021
BPS-4H (High Temperature)
3.2 bar (46.4 psi)
50 liters/min (13.2 gallons/min)
USER MANUAL
This manual contains information necessary for the safe and proper use of the BPS-4H. Included are specifications
for the standard configurations of the pump system and instructions regarding its use, installation, operation,
adjustment, inspection and maintenance. For special configurations of the pump system refer to accompanying
information. If the system must be configured for other parameter settings, then the Levitronix
®
Service Software (with
according manual Levitronix
Doc.# PL-4046-00) is necessary. Familiarize yourself with the contents of the manual
to ensure the safe and effective use of this product. After reading this manual, please store the manual where the
personnel responsible for operating the pump system can readily refer to it at any time.

Table of Contents

Questions and Answers

Summary

Safety Precautions

General Safety Warnings

Covers critical warnings regarding high magnetic fields, hazardous voltage, toxic chemicals, and proper handling procedures.

Handling and Usage Cautions

Details cautions for operating the pump system, including motor cooling loop usage and cable compatibility.

System Configurations

Temperature Monitoring

Controller and Motor Temperature Monitoring

Explains the temperature monitoring system for the controller and motor, including error and warning conditions.

Thermal Management

Motor Temperature Calculation and Guidelines

Motor Temperature Formula and Safety Distance

Provides an equation for calculating motor temperature and guidelines for safe operation and MTBF.

Controller Temperature

Controller Temperature Curves and Calculation

Presents temperature curves for the LC325P controller and an equation to calculate controller temperature based on ambient conditions.

Hydraulic Circuit Design

Hydraulic Circuit Design Rules

Outlines general design rules for the hydraulic circuit to ensure robust operation and optimum priming behavior.

LC325 P Controller Installation Instructions

PLC-A Module Electrical Installation

PLC-A Module Installation Instructions

PLC-A Module Operation

PLC-A Module Operation Modes

Presents the state diagram for pump operation using the PLC-A.1 interface module with standard firmware.

CP-4.25 Impeller Replacement Procedure

CP-4.25 Impeller Replacement Steps

Provides step-by-step instructions for replacing the impeller in the CP-4.25 pump head, including cautions.

CP-4.34;36 Impeller Replacement Preparation

CP-4.34;36 Impeller Replacement Procedure

CP-4.34;36 Impeller Replacement Steps

Outlines the step-by-step instructions for replacing the impeller in CP-4.34/36 pump heads, including torque specifications.

Troubleshooting

PLC-A Module Troubleshooting

Describes troubleshooting using the PLC-Interface-Module's warning and error signals.

LUI-A Interface Troubleshooting

Explains how to troubleshoot using the Levitronix Handheld User Interface, including error messages.

Controller LED Troubleshooting

Lists the status LEDs on the controller and their descriptions for troubleshooting purposes.

Technical Support

Summary

Safety Precautions

General Safety Warnings

Covers critical warnings regarding high magnetic fields, hazardous voltage, toxic chemicals, and proper handling procedures.

Handling and Usage Cautions

Details cautions for operating the pump system, including motor cooling loop usage and cable compatibility.

System Configurations

Temperature Monitoring

Controller and Motor Temperature Monitoring

Explains the temperature monitoring system for the controller and motor, including error and warning conditions.

Thermal Management

Motor Temperature Calculation and Guidelines

Motor Temperature Formula and Safety Distance

Provides an equation for calculating motor temperature and guidelines for safe operation and MTBF.

Controller Temperature

Controller Temperature Curves and Calculation

Presents temperature curves for the LC325P controller and an equation to calculate controller temperature based on ambient conditions.

Hydraulic Circuit Design

Hydraulic Circuit Design Rules

Outlines general design rules for the hydraulic circuit to ensure robust operation and optimum priming behavior.

LC325 P Controller Installation Instructions

PLC-A Module Electrical Installation

PLC-A Module Installation Instructions

PLC-A Module Operation

PLC-A Module Operation Modes

Presents the state diagram for pump operation using the PLC-A.1 interface module with standard firmware.

CP-4.25 Impeller Replacement Procedure

CP-4.25 Impeller Replacement Steps

Provides step-by-step instructions for replacing the impeller in the CP-4.25 pump head, including cautions.

CP-4.34;36 Impeller Replacement Preparation

CP-4.34;36 Impeller Replacement Procedure

CP-4.34;36 Impeller Replacement Steps

Outlines the step-by-step instructions for replacing the impeller in CP-4.34/36 pump heads, including torque specifications.

Troubleshooting

PLC-A Module Troubleshooting

Describes troubleshooting using the PLC-Interface-Module's warning and error signals.

LUI-A Interface Troubleshooting

Explains how to troubleshoot using the Levitronix Handheld User Interface, including error messages.

Controller LED Troubleshooting

Lists the status LEDs on the controller and their descriptions for troubleshooting purposes.

Technical Support

Levitronix BPS-4H.4 Specifications

General IconGeneral
BrandLevitronix
ModelBPS-4H.4
CategoryWater Pump
LanguageEnglish

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