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Levitronix PuraLev 600MU - User Manual

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User Manual for PuraLev
®
600MU
www.levitronix.com
PL-4033-00, Rev09, DCO# 20-144
First Release: 24-Apr-2012
Last Update: 09-Jul-2020
PuraLev
®
600MU
(PVDF / Stainless Steel)
3.2 bar (46 psi)
75 liters/min (20 gallons/min)
USER MANUAL
This manual contains information necessary for the safe and proper use of the PuraLev
®
600MU. Included are
specifications for the standard configurations of the pump system and instructions regarding its use, installation,
operation, adjustment, inspection and maintenance. For special configurations of the pump system refer to
accompanying information. If the system must be configured for other parameter settings, then the Levitronix
®
Service
Software version V2.0.5.0 or higher (with according manual Levitronix
Doc.# PL-4046-00) is necessary. Familiarize
yourself with the contents of the manual to ensure the safe and effective use of this product. After reading this manual,
please store the manual where the personnel responsible for operating the pump system can readily refer to it at any
time.
Question and Answer IconNeed help?

Do you have a question about the Levitronix PuraLev 600MU and is the answer not in the manual?

Summary

Safety Precautions

General Safety Warnings and Cautions

Covers warnings related to hazardous voltage, magnetic fields, chemicals, and operation.

Specifications

Component Specifications

Details specifications of all system components and accessories.

System Overview and General Specification

Describes system configurations (standalone, extended, ATEX/IECEx).

General Environmental Conditions

Lists environmental parameters for system operation and storage.

Pressure-Flow and NPSHr Curves

Presents performance curves for pressure/flow and Net Positive Suction Head.

Maximum Static Pressure and Dimensions

Specifies pump head static pressure limits and basic component dimensions.

Engineering Information

Sealing and Material Concept

Details the sealing and materials used in the motors and pump heads.

Power Supply and Consumption

Information on typical electrical power consumption of the pump system.

Temperature Monitoring

Explains how controller and motor temperatures are monitored and managed.

Thermal Management

Discusses motor and controller temperature characteristics and cooling.

Motor Temperature

Presents motor temperature curves based on liquid and ambient temperatures.

Controller Temperature

Details controller temperature characteristics and thermal management.

Hydraulic Circuit Design

Provides guidelines for optimal hydraulic circuit design to ensure efficiency.

Installation

Electrical Installation Details

Covers general, standalone, extended, and PLC interface electrical installations.

Mechanical Installation

Details mechanical installation for pump/motor, ATEX motors, controller, and cables.

Operation

System Operation with LPC-600.1 (Stand-Alone Version)

Details the standalone operation modes of the LPC-600.1 controller.

Standalone Operation (Button Control Mode)

Explains operation using physical buttons for speed control and system enable/disable.

Extended Operation (“Analog Control Mode)

Describes control using external analog signals for speed and system operation.

Errors Display on the Integrated Panel

Lists error codes displayed on the LPC-600.1 integrated panel.

System Operation with LPC-600.2 (PLC version)

Describes operation of the LPC-600.2 controller using a PLC interface.

System Operation for ATEX; IECEx Applications

Specific operational precautions for ATEX/IECEx environments.

Instruction for Use of Pump Head

Description and Preparation

Describes the pump heads and their preparation for use, including inspection.

General Warnings and Cautions

Highlights general warnings and cautions related to pump head handling and magnetic fields.

Replacement of Pump Head

Provides step-by-step instructions for replacing the pump head.

Re-Assembling of Pump Head

Details the procedure for re-assembling a pump head after disassembly.

Assembly into a Circuit

Guidance on integrating the pump head into a hydraulic circuit.

Maintenance

Instructions for checking pump head screws and sealing properties.

Precautions for Autoclaving and SIP

Specific precautions for autoclaving and Steam-In-Place (SIP) procedures.

Troubleshooting

Troubleshooting for LPC-600.1 Controller

Steps for troubleshooting the standalone LPC-600.1 controller.

Troubleshooting for LPC-600.2 Controller

Steps for troubleshooting the PLC-version LPC-600.2 controller.

Troubleshooting with Service Software

Using the Service Software for detailed troubleshooting analysis.

Technical Support

Appendix

Regulatory Status

Details CE Marking, IECEE CB, and NRTL/ETL certifications.

ATEX; IECEx Certification and Marking

Specifies ATEX/IECEx certifications and marking for motors and pump systems.

Biocompatibility

Declaration of biocompatibility for wet materials of pump heads.

Disposal of Equipment - WEEE Directive

Guidelines for the proper disposal of equipment according to WEEE directive.

Symbols and Signal Words

Explains safety symbols and signal words used in the manual.

Summary

Safety Precautions

General Safety Warnings and Cautions

Covers warnings related to hazardous voltage, magnetic fields, chemicals, and operation.

Specifications

Component Specifications

Details specifications of all system components and accessories.

System Overview and General Specification

Describes system configurations (standalone, extended, ATEX/IECEx).

General Environmental Conditions

Lists environmental parameters for system operation and storage.

Pressure-Flow and NPSHr Curves

Presents performance curves for pressure/flow and Net Positive Suction Head.

Maximum Static Pressure and Dimensions

Specifies pump head static pressure limits and basic component dimensions.

Engineering Information

Sealing and Material Concept

Details the sealing and materials used in the motors and pump heads.

Power Supply and Consumption

Information on typical electrical power consumption of the pump system.

Temperature Monitoring

Explains how controller and motor temperatures are monitored and managed.

Thermal Management

Discusses motor and controller temperature characteristics and cooling.

Motor Temperature

Presents motor temperature curves based on liquid and ambient temperatures.

Controller Temperature

Details controller temperature characteristics and thermal management.

Hydraulic Circuit Design

Provides guidelines for optimal hydraulic circuit design to ensure efficiency.

Installation

Electrical Installation Details

Covers general, standalone, extended, and PLC interface electrical installations.

Mechanical Installation

Details mechanical installation for pump/motor, ATEX motors, controller, and cables.

Operation

System Operation with LPC-600.1 (Stand-Alone Version)

Details the standalone operation modes of the LPC-600.1 controller.

Standalone Operation (Button Control Mode)

Explains operation using physical buttons for speed control and system enable/disable.

Extended Operation (“Analog Control Mode)

Describes control using external analog signals for speed and system operation.

Errors Display on the Integrated Panel

Lists error codes displayed on the LPC-600.1 integrated panel.

System Operation with LPC-600.2 (PLC version)

Describes operation of the LPC-600.2 controller using a PLC interface.

System Operation for ATEX; IECEx Applications

Specific operational precautions for ATEX/IECEx environments.

Instruction for Use of Pump Head

Description and Preparation

Describes the pump heads and their preparation for use, including inspection.

General Warnings and Cautions

Highlights general warnings and cautions related to pump head handling and magnetic fields.

Replacement of Pump Head

Provides step-by-step instructions for replacing the pump head.

Re-Assembling of Pump Head

Details the procedure for re-assembling a pump head after disassembly.

Assembly into a Circuit

Guidance on integrating the pump head into a hydraulic circuit.

Maintenance

Instructions for checking pump head screws and sealing properties.

Precautions for Autoclaving and SIP

Specific precautions for autoclaving and Steam-In-Place (SIP) procedures.

Troubleshooting

Troubleshooting for LPC-600.1 Controller

Steps for troubleshooting the standalone LPC-600.1 controller.

Troubleshooting for LPC-600.2 Controller

Steps for troubleshooting the PLC-version LPC-600.2 controller.

Troubleshooting with Service Software

Using the Service Software for detailed troubleshooting analysis.

Technical Support

Appendix

Regulatory Status

Details CE Marking, IECEE CB, and NRTL/ETL certifications.

ATEX; IECEx Certification and Marking

Specifies ATEX/IECEx certifications and marking for motors and pump systems.

Biocompatibility

Declaration of biocompatibility for wet materials of pump heads.

Disposal of Equipment - WEEE Directive

Guidelines for the proper disposal of equipment according to WEEE directive.

Symbols and Signal Words

Explains safety symbols and signal words used in the manual.

Levitronix PuraLev 600MU Specifications

General IconGeneral
Power Supply24 VDC
Fluid Temperature5°C to 40°C
Materials (wetted)PEEK
Motor TypeBrushless DC
ControlAnalog/Digital
MaterialPEEK
Operating Temperature5 - 40 °C (41 - 104 °F)

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