Levitronix PuraLev 600SU User Manual

User Manual for PuraLev
®
600SU
www.levitronix.com
PL-4012-00, Rev06, DCO# 20-144
First Release: 24-Sep-2013
Last Update: 09-Jul-2020
PuraLev
®
600SU
3.1 bar (45 psi)
75 liters/min (20 gallons/min)
USER MANUAL
This manual contains information necessary for the safe and proper use of the PuraLev
®
600SU. Included are
specifications for the standard configurations of the pump system and instructions regarding its use, installation,
operation, adjustment, inspection and maintenance. For special configurations of the pump system refer to
accompanying information. If the system must be configured for other parameter settings, then the Levitronix
®
Service
Software version V2.0.5.0 or higher (with according manual Levitronix

Doc.# PL-4046-00) is necessary. Familiarize
yourself with the contents of the manual to ensure the safe and effective use of this product. After reading this
manual, please store the manual where the personnel responsible for operating the pump system can readily refer to
it at any time.

Levitronix PuraLev 600SU Specifications

General

Brand	Levitronix
Model	PuraLev 600SU
Category	Water Pump
Language	English

Summary

SAFETY PRECAUTIONS

SPECIFICATIONS

Specification of Components

Details main system components like motor, controller, and pump head.

System Overview and General Specification

Explains system configurations and general specifications.

ATEX / IECEx System Configuration

Details system configuration for ATEX/IECEx applications in Zone 2.

General Environmental Conditions

Lists environmental conditions for pump system usage and operation.

Pressure-Flow Curves

Graphical representation of pump pressure vs. flow rate at different speeds.

NPSHr Curves

Displays Net Positive Suction Head required curves for pump performance.

Maximum Static Pressure for Pump Heads

Shows the maximum static pressure limit for the pump head based on temperature.

Basic Dimensions of Main Components

Provides dimensional drawings for the motor and pump head components.

ENGINEERING INFORMATION

Sealing and Material Concept

Explains the sealing and material composition of the system components.

Power Supply and Consumption

Details the electrical power requirements and consumption of the pump system.

Temperature Monitoring

Describes how the system monitors controller and motor temperatures for safety.

Thermal Management

Analyzes motor temperature characteristics based on operating conditions and cooling.

Controller Temperature

Illustrates controller temperature curves and factors affecting it.

Hydraulic Circuit Design

Provides general design rules for optimal pump operation and low shear forces.

INSTALLATION

Electrical Installation of Controller

Covers the electrical connections and interfaces for the LPC-600 controllers.

General Installation Instructions

Provides general guidelines for safe and proper electrical installation of the controller.

Electrical Installation of Controller LPC-600.1-01 for Standalone Operation

Details standalone operation electrical setup for LPC-600.1-01.

Electrical Installation of Controller LPC-600.1-01 for Extended Operation

Details extended operation electrical setup for LPC-600.1-01.

Installation of PLC Interface for Extended Controller LPC-600.2-01

Describes connecting the PLC interface for extended operation of LPC-600.2-01.

Mechanical Installation of the Pump/Motor

Covers the mechanical aspects of installing the pump and motor units.

Mechanical Installation of ATEX / IECEx Motors

Explains mechanical installation requirements for ATEX/IECEx motors.

Mechanical Installation of the Controller

Details the mechanical mounting procedures for the controller unit.

Mechanical Installation of Adaptor/Extension Cables

Guides on the correct mechanical connection of adaptor and extension cables.

OPERATION

System Operation with LPC-600.1-01 (Stand-Alone Version)

Explains how to operate the pump system in standalone mode.

Standalone Operation (Button Control Mode)

Details operation using manual buttons in standalone mode.

Extended Operation (“Analog Control Mode")

Describes operating the system using analog signals and PLC.

Errors Display on the Integrated Panel

Lists and explains error codes displayed on the controller panel.

System Operation with Controller LPC-600.2-01 (PLC version)

Explains system operation using the PLC interface.

System Operation for ATEX / IECEx Applications

Covers specific operational precautions for ATEX/IECEx environments.

INSTRUCTION FOR USE OF PUMP HEAD

Description and Preparation

Introduces the pump head and its preparation for use.

General Warnings and Cautions

Lists important safety warnings and cautions for handling the pump head.

Mounting of Pump Head

Details the procedure for mounting the pump head.

Removal of Pump Head

Instructions for safely removing the pump head from the motor.

Assembly into Circuit

Guidance on integrating the pump head into the hydraulic circuit.

TROUBLESHOOTING

Troubleshooting for Operation with Controller LPC-600.1-01

Procedures for troubleshooting the standalone controller.

Troubleshooting for Operation with Controller LPC-600.2-01

Troubleshooting procedures for the PLC version controller.

Troubleshooting with Levitronix® Service Software

Using the service software for detailed troubleshooting.

TECHNICAL SUPPORT

APPENDIX

Regulatory Status

Information regarding CE marking and various certifications.

Symbols and Signal Words

Explains the meaning of safety symbols and signal words used in the manual.