Table of Contents
1 SAFETY PRECAUTIONS ............................................................................................................................................................... 3
2 SPECIFICATIONS .......................................................................................................................................................................... 4
2.1 Specification of Components ................................................................................................................................................. 4
2.2 System Overview and General Specification ......................................................................................................................... 6
2.3 General Environmental Conditions ........................................................................................................................................ 7
2.4 Pressure-Flow Curves ........................................................................................................................................................... 8
2.5 NPSHr Curves ...................................................................................................................................................................... 8
2.6 Maximum Static Pressure for Pump Heads ........................................................................................................................... 9
2.7 Basic Dimensions of Main Components .............................................................................................................................. 10
3 ENGINEERING INFORMATION ................................................................................................................................................... 12
3.1 Sealing and Material Concept ............................................................................................................................................. 12
3.2 Power Supply and Consumption ......................................................................................................................................... 13
3.3 Temperature Monitoring ...................................................................................................................................................... 13
3.4 Thermal Management ......................................................................................................................................................... 14
3.5 Hydraulic Circuit Design ...................................................................................................................................................... 18
4 INSTALLATION ........................................................................................................................................................................... 19
4.1 Electrical Installation of Controller ....................................................................................................................................... 19
4.2 Mechanical Installation of the Pump/Motor .......................................................................................................................... 25
4.3 Mechanical Installation of ATEX / IECEx Motors ................................................................................................................. 26
4.4 Mechanical Installation of the Controller .............................................................................................................................. 28
4.5 Mechanical Installation of Adaptor/Extension Cables .......................................................................................................... 28
5 OPERATION ................................................................................................................................................................................ 29
5.1 System Operation with LPC-600.1-01 (Stand-Alone Version) .............................................................................................. 29
5.2 System Operation with Controller LPC-600.2-01 (PLC version) ........................................................................................... 32
5.3 System Operation for ATEX / IECEx Applications ............................................................................................................... 34
6 INSTRUCTION FOR USE OF PUMP HEAD ................................................................................................................................. 35
6.1 Description and Preparation ................................................................................................................................................ 35
6.2 General Warnings and Cautions ......................................................................................................................................... 35
6.3 Mounting of Pump Head...................................................................................................................................................... 36
6.4 Removal of Pump Head ...................................................................................................................................................... 36
6.5 Assembly into Circuit ........................................................................................................................................................... 36
7 TROUBLESHOOTING ................................................................................................................................................................. 37
7.1 Troubleshooting for Operation with Controller LPC-600.1-01............................................................................................... 37
7.2 Troubleshooting for Operation with Controller LPC-600.2-01............................................................................................... 37
7.3 Troubleshooting with Levitronix
®
Service Software .............................................................................................................. 37
8 TECHNICAL SUPPORT ............................................................................................................................................................... 37
9 APPENDIX ................................................................................................................................................................................... 38
9.1 Regulatory Status ............................................................................................................................................................... 38
9.2 Symbols and Signal Words ................................................................................................................................................. 40
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