Levitronix PuraLev i100SU

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User Manual for PuraLev

i100SU

www.levitronix.com

PL-4063-00, Rev03, DCO# 20-275

First release: 03-Oct-2016

Last Update: 18-Dec-2020

PuraLev

i100SU

2.0 bar (29 psi)

17 liters/min (4.5 gallons/min)

USER MANUAL

This manual contains information necessary for the safe and proper use of the PuraLev

i100SU. Included

are specifications for the standard configurations of the flow control system and instructions regarding its

use, installation, operation, adjustment, inspection and maintenance. For special configurations of the pump

system refer to accompanying information. If the pump system must be configured for other parameter

settings, then the Levitronix

Service Software version V2.0.5.0 or higher (with relevant manual Levitronix



Doc.# PL-4043-00) is necessary. Familiarize yourself with the contents of the manual to ensure the safe

and effective use of this product. After reading this manual, please store the manual where the personnel

responsible for operating the flow control system can readily refer to it at any time.

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Summary

1 Safety Precautions

2 Specifications

2.1 Component Specification

Detailed specifications of individual system components and accessories.

2.2 System Overview and General Specification

2.2.1 Stand-Alone Model Configuration

Illustrates the system configuration for the Stand-Alone model.

2.2.2 EasyConnect Model Configurations

Details the system configurations available for the EasyConnect model.

2.2.3 OEM Model Configurations

Explains the system configurations designed for OEM integration.

2.2.4 OEM ATEX;IECEx Model Configuration

Details system configuration for OEM models in ATEX/IECEx classified areas.

2.3 Environmental Conditions

2.4 Pressure-Flow Performance

2.5 Pump Head Static Pressure Limit

2.6 Main Component Dimensions

3 Engineering Information

3.1 Power Supply and Consumption

Details power requirements and consumption for the pump system.

3.3 Thermal Management

3.2 Temperature Monitoring

Explains how the system monitors temperature and reacts to overheating.

3.4 Hydraulic Circuit Design

4 Installation

4.1 Stand-Alone Model Electrical Installation

Outlines the electrical connection process for the Stand-Alone driver.

4.1.2 Stand-Alone Driver Electrical Schematics

4.1.3 Stand-Alone Power Supply Installation

4.1.4 Stand-Alone PLC Interface Signals

4.2 EasyConnect Model Electrical Installation

4.2.1 EasyConnect Connections and Designations

Identifies and describes connections and designations for the EasyConnect driver.

4.2.2 EasyConnect Driver Electrical Schematics

4.2.3 EasyConnect Power Supply Installation

4.2.4 EasyConnect PLC Interface Signals

4.2.5 EasyConnect Fieldbus Interfaces

4.2.6 RS485 Fieldbus Multi-Pump Arrays

4.2.7 Fieldbus for Serial Pumping

4.3 OEM Model Electrical Installation

4.3.1 OEM Driver Cable Wire Designation

Lists wire designations and colors for the OEM driver cable.

4.3.2 OEM Driver Electrical Schematics

4.3.3 OEM Power Supply Installation

4.3.4 OEM PLC Interface Signals

4.3.5 OEM RS485 Interface Installation

4.3.6 OEM RS485 Fieldbus Multi-Pump Arrays

4.4 Mechanical Installation

5 Operation

5.1 Stand-Alone Model Operation

Details manual operation of the Stand-Alone model using the user panel.

5.1.1 Manual Operation

5.1.2 Operation with PLC

5.1.3 Extended Menu Functions

5.1.4 Stand-Alone State Diagram

5.2 EasyConnect and OEM Model Operation

5.2.1 Operation with PLC

Details operating EasyConnect and OEM models via PLC interface.

5.2.2 Operation with Fieldbus (RS485)

5.2.3 Operation with User Panel LUI-B.1

5.2.4 Operation for Serial Pumping

5.3 ATEX;IECEx Application Operation

6 Pump Head Usage

6.1 Pump Head Description and Preparation

Describes the DCP-200 pump heads and their preparation for use.

6.2 Pump Head Warnings and Cautions

Lists general warnings and cautions related to handling the pump head.

6.3 Pump Head Mounting

6.4 Pump Head Removal

6.5 Hydraulic Circuit Assembly

7 Troubleshooting

7.1 Stand-Alone Model Troubleshooting

How to troubleshoot the Stand-Alone model using its display and signals.

7.2 EasyConnect and OEM Models Troubleshooting

Troubleshooting EasyConnect and OEM models with driver signals.

7.2.2 Troubleshooting with Levitronix Software

Details using the Levitronix Service Software for detailed troubleshooting.

8 Technical Support

9 Appendix

9.1 Regulatory Status

Declares conformity with relevant European directives and standards.

9.1.2 ATEX;IECEx Certification

Explains ATEX/IECEx certification and marking for pump drivers.

9.1.4 Biocompatibility

Lists biocompatibility specifications for the pump heads (FDA, USP VI).

9.2 Symbols and Signal Words