Table of Contents
1 SAFETY PRECAUTIONS ............................................................................................................................................................... 3
2 SPECIFICATIONS .......................................................................................................................................................................... 4
2.1 Specification of Components ................................................................................................................................................. 4
2.2 System Overview and General Specification ......................................................................................................................... 6
2.3 General Environmental Conditions ........................................................................................................................................ 7
2.4 Pressure-Flow Curves ........................................................................................................................................................... 8
2.5 NPSHr Curves ...................................................................................................................................................................... 8
2.6 Maximum Static Pressure for Pump Heads ........................................................................................................................... 9
2.7 Basic Dimensions of Main Components .............................................................................................................................. 10
3 ENGINEERING INFORMATION ................................................................................................................................................... 13
3.1 Sealing and Material Concept ............................................................................................................................................. 13
3.2 Power Supply and Consumption ......................................................................................................................................... 14
3.3 Temperature Monitoring ...................................................................................................................................................... 14
3.4 Thermal Management ......................................................................................................................................................... 15
3.5 Hydraulic Circuit Design ...................................................................................................................................................... 19
4 INSTALLATION ........................................................................................................................................................................... 20
4.1 Electrical Installation of Controller ....................................................................................................................................... 20
4.2 Mechanical Installation of the Pump/Motor .......................................................................................................................... 26
4.3 Mechanical Installation of ATEX / IECEx Motors ................................................................................................................. 26
4.4 Mechanical Installation of the Controller .............................................................................................................................. 28
4.5 Mechanical Installation of Adaptor/Extension Cables .......................................................................................................... 28
5 OPERATION ................................................................................................................................................................................ 29
5.1 System Operation with LPC-600.1 (Stand-Alone Version) ................................................................................................... 29
5.2 System Operation with LPC-600.2 (PLC version) ................................................................................................................ 32
5.3 System Operation for ATEX / IECEx Applications ............................................................................................................... 34
6 INSTRUCTION FOR USE OF PUMP HEAD ................................................................................................................................. 35
6.1 Description and Preparation ................................................................................................................................................ 35
6.2 General Warnings and Cautions ......................................................................................................................................... 35
6.3 Replacement of Pump Head ............................................................................................................................................... 35
6.4 Re-Assembling of Pump Head ............................................................................................................................................ 36
6.5 Assembly into a Circuit ........................................................................................................................................................ 36
6.6 Maintenance ....................................................................................................................................................................... 36
6.7 Precautions for Autoclaving and SIP (Steam-In-Place) ........................................................................................................ 37
7 TROUBLESHOOTING ................................................................................................................................................................. 38
7.1 Troubleshooting for Operation with Controller LPC-600.1 .................................................................................................... 38
7.2 Troubleshooting for Operation with Controller LPC-600.2 .................................................................................................... 38
7.3 Troubleshooting with Levitronix
®
Service Software .............................................................................................................. 38
8 TECHNICAL SUPPORT ............................................................................................................................................................... 38
9 APPENDIX ................................................................................................................................................................................... 39
9.1 Regulatory Status ............................................................................................................................................................... 39
9.2 Symbols and Signal Words ................................................................................................................................................. 41