Table of Contents
1 SAFETY PRECAUTIONS ............................................................................................................................................................... 3
2 SPECIFICATIONS.......................................................................................................................................................................... 4
2.1 Specification of Components ................................................................................................................................................. 4
2.2 Standard System Configurations ........................................................................................................................................... 6
2.2.1 Standalone System Configuration ..................................................................................................................................................................... 6
2.2.2 Extended System Configuration ........................................................................................................................................................................ 6
2.2.3 ATEX / IECEx System Configuration ................................................................................................................................................................. 7
2.2.4 Hazardous Location Cl1 Div2 System Configuration ........................................................................................................................................ 7
2.3 General Environmental Conditions ........................................................................................................................................ 8
2.4 Pressure-Flow Curves ........................................................................................................................................................... 9
2.5 NPSHr Curves .................................................................................................................................................................... 10
2.6 Maximum Static Pressure for Pump Heads ......................................................................................................................... 11
2.7 Basic Dimensions of Main Components .............................................................................................................................. 12
3 ENGINEERING INFORMATION ................................................................................................................................................... 14
3.1 Sealing and Material Concept ............................................................................................................................................. 14
3.2 AC Supply and Power Consumption ................................................................................................................................... 16
3.2.1 Power Consumption ......................................................................................................................................................................................... 16
3.2.2 AC Input Voltage and Grid Currents ................................................................................................................................................................ 17
3.2.3 Inrush Current .................................................................................................................................................................................................. 17
3.2.4 Earth Leakage Current..................................................................................................................................................................................... 17
3.2.5 Recommendations for Circuit Breaker Design ................................................................................................................................................ 17
3.3 Temperature Monitoring ...................................................................................................................................................... 18
3.4 Thermal Management ......................................................................................................................................................... 19
3.4.1 Motor Temperature .......................................................................................................................................................................................... 19
3.4.2 Controller Temperature .................................................................................................................................................................................... 24
3.5 Hydraulic Circuit Design ...................................................................................................................................................... 25
4 INSTALLATION ........................................................................................................................................................................... 26
4.1 Electrical Installation of Controller ....................................................................................................................................... 26
4.1.1 Overview .......................................................................................................................................................................................................... 26
4.1.2 General Installation Instructions ...................................................................................................................................................................... 28
4.1.3 Electrical Installation of Controller LPC-2000.1 for Standalone Operation ..................................................................................................... 29
4.1.4 Electrical Installation of Controller LPC-2000.1 for Extended Operation ........................................................................................................ 29
4.1.5 Installation of PLC Interface for Extended Controller LPC-2000.2 .................................................................................................................. 30
4.2 Mechanical Installation of the Pump/Motor .......................................................................................................................... 32
4.2.1 Standard Installation Instructions and Information .......................................................................................................................................... 32
4.2.2 Installation of Ex and Hazardous Location Certified Motors ........................................................................................................................... 32
4.3 Mechanical Installation of the Controller .............................................................................................................................. 34
4.4 Mechanical Installation of Adaptor/Extension Cables .......................................................................................................... 34
5 OPERATION ................................................................................................................................................................................ 35
5.1 System Operation with LPC-2000.1 (Standalone Version) .................................................................................................. 35
5.1.1 State Diagram of LPC-2000.1 .......................................................................................................................................................................... 35
5.1.2 Standalone Operation (Button Control Mode) ................................................................................................................................................. 36
5.1.3 ................................................................................................................................................. 37
5.1.4 Error Display on the Integrated Panel ............................................................................................................................................................. 37
5.2 System Operation with Controller LPC-2000.2 (PLC version) .............................................................................................. 38
5.2.1 State Diagram of the PLC Interface ................................................................................................................................................................. 38
5.3 System Operation for ATEX / IECEx and Cl1 Div2 Applications .......................................................................................... 40
6 INSPECTION AND MAINTENANCE ............................................................................................................................................ 41
6.1 Replacement Interval of the Impeller ................................................................................................................................... 41
6.2 Impeller Replacement Procedure ........................................................................................................................................ 41
6.2.1 Preparation....................................................................................................................................................................................................... 41
6.2.2 Instructions for Replacement with PTFE Pump Housing ................................................................................................................................ 42
6.2.3 Instructions for Replacement with PFA+PP Pump Housing ........................................................................................................................... 43
7 TROUBLESHOOTING ................................................................................................................................................................. 44
7.1 Troubleshooting for Operation with Controller LPC-2000.1 .................................................................................................. 44
7.2 Troubleshooting for Operation with Controller LPC-2000.2 .................................................................................................. 44
7.3 Troubleshooting with Levitronix
®
Service Software .............................................................................................................. 44
8 TECHNICAL SUPPORT ............................................................................................................................................................... 44
9 APPENDIX ................................................................................................................................................................................... 45
9.1 Regulatory Status ............................................................................................................................................................... 45
9.1.1 CE Marking ...................................................................................................................................................................................................... 45
9.1.2 Disposal of Equipment WEEE Directive 2012/19/EU ................................................................................................................................... 45
9.1.3 IECEE CB Safety Certification ......................................................................................................................................................................... 45
9.1.4 NRTL/ETL Safety Certification and Marking ................................................................................................................................................... 45
9.1.5 ATEX / IECEx Marking..................................................................................................................................................................................... 46
9.1.6 Cl1 Div2 Marking .............................................................................................................................................................................................. 46
9.1.7 Immunity to Voltage Sags Semi F47 ............................................................................................................................................................ 47
9.2 Symbols and Signal Words ................................................................................................................................................. 48
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