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BPS-4000
Levitronix BPS-4000 User Manual
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User Man
ual
for BPS-40
00
www.l
evi
tr
oni
x.com
PL
-4016-
00, Rev11,
DCO# 18
-0
57
4
2
Specifications
2.1
Specifi
cation of Com
pone
nts
Figure
1
sh
o
ws
t
he
m
ain
sys
tem
componen
ts
(motor,
controllers,
and
pump
head)
and
Figure
2
i
llus
trates
the acces
so
ries.
Figure 1
:
Pu
m
p sys
tem BPS-4
000 with
s
tandard co
mponents
Figure 2
:
Pu
m
p sys
tem ac
c
ess
orie
s
10
B
C
D
F
E
A
8
A
7
B
3a
2c
9a
C
2
D
1a
2
12
A
1b
1c
B
1d
9b
4a
4b
5a
5b
6a
6b
3
5
Table of Contents
Default Chapter
2
Table of Contents
2
1 Safety Precautions
3
2 Specifications
4
Specification of Components
4
Standard System Configurations
6
Stand-Alone System Configuration
6
Extended System Configuration
6
ATEX / Iecex System Configuration
7
Hazardous Location Cl1 Div2 System Configuration
7
Pressure-Flow Curves
8
Npshr Curves
8
Maximum Static Pressure of Pump Heads
9
General Environmental Conditions
9
Basic Dimensions of Main Components
10
3 Engineering Information
13
Sealing and Material Concept
13
AC Supply and Power Consumption
14
Power Consumption
14
AC Input Voltage and Grid Currents
14
Inrush Current
14
Earth Leakage Current
15
Recommendations for Circuit Breaker Design
15
Temperature Monitoring
15
Thermal Management
16
Motor Temperature
16
Controller Temperature
18
Hydraulic Circuit Design
19
4 Installation
20
Electrical Installation of Controller
20
Overview
20
General Installation Instructions
22
Electrical Installation of Controller LPC-4000.1 for Standalone Operation
23
Electrical Installation of Controller LPC-4000.1 for Extended Operation
23
Installation Extended Controller LPC-4000.2 with PLC Interface
24
Mechanical Installation of the Pump/Motor
26
Standard Installation Instructions and Information
26
Installation of Ex and Hazardous Location Motors
26
Mechanical Installation of the Controller
28
Mechanical Installation of Adaptor/Extension Cables
28
5 Operation
29
System Operation with LPC-4000.1 (Stand-Alone Version)
29
State Diagram of LPC-4000.1
29
Standalone Operation (Button Control Mode)
30
Extended Operation ("Analog Control Mode")
31
Error Display on the Integrated Panel
31
System Operation with Controller LPC-4000.2 (PLC Version)
32
State Diagram of the PLC Interface
32
System Operation for ATEX / Iecex and Cl1 Div2 Applications
34
General Safety Requirements
34
Control of Motor Casing Temperature
34
6 Inspection and Maintenance
35
Replacement Interval of the Impeller
35
Impeller Replacement Procedure
35
Preparation
35
Instructions for Replacement
36
7 Troubleshooting
39
Troubleshooting for Operation with Controller LPC-4000.1
39
Troubleshooting for Operation with Controller LPC-4000.2
39
Troubleshooting with Service Software
39
8 Technical Support
39
9 Appendix
40
Regulatory Status
40
CE Marking
40
IECEE CB Safety Certification
40
NRTL/ETL Safety Certification and Marking
40
Rotating Electrical Machines - General Requirements (US Standard)
40
ATEX / Iecex Certification and Marking
41
Hazardous Location Cl1 Div2 Marking
41
Immunity to Voltage Sags - Semi F47
42
Symbols and Signal Words
43
4
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Levitronix BPS-4000 Specifications
General
Brand
Levitronix
Model
BPS-4000
Category
Water Pump
Language
English
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