Levitronix BPS-4000 User Manual

User Manual for BPS-4000
www.levitronix.com
PL-4016-00, Rev11, DCO# 18-057
5
System Name
Article #
Pump Head
Motor
Controller
Note
BPS-4000.27
BPS-4000.28
100-90962
100-90963
LPP-4000.5
(ECTFE Impeller,
Flange Fittings)
LPM-4000.2
LPC-4000.1
LPC-4000.2
Adaptor/Extension (0.5  10 m) cables to be ordered according to Table 3 (4a and 4b).
Certifications: CE, IECEE CB scheme, ETL (NRTL).
BPS-4000.30 (ATEX)
BPS-4000.31 (ATEX)
100-90965
100-90966
LPM-4000.8 (ATEX)
LPC-4000.1
LPC-4000.2
Adaptor/Extension (0.5  10 m) cables to be ordered according to Table 3 (5a and 5b).
Certifications: CE, IECEE CB scheme, ETL (NRTL), ATEX and IECEx.
BPS-4000.52 (HazLoc)
BPS-4000.53 (HazLoc)
100-91162
100-91163
LPM-4000.10 (HazLoc)
LPC-4000.1
LPC-4000.2
Adaptor/Extension (0.5  10 m) cables to be ordered according to Table 3 (6a and 6b).
Certifications: CE, IECEE CB scheme, ETL (NRTL), HazLoc Cl1 Div2
BPS-4000.47
BPS-4000.48
100-91157
100-91158
LPP-4000.6
(ECTFE Impeller,
Pillar Fittings)
LPM-4000.2
LPC-4000.1
LPC-4000.2
Adaptor/Extension (0.5  10 m) cables to be ordered according to Table 3 (4a and 4b).
Certifications: CE, IECEE CB scheme, ETL (NRTL).
BPS-4000.49 (ATEX)
BPS-4000.46 (ATEX)
100-91159
100-91149
LPM-4000.8 (ATEX)
LPC-4000.1
LPC-4000.2
Adaptor/Extension (0.5  10 m) cables to be ordered according to Table 3 (5a and 5b).
Certifications: CE, IECEE CB scheme, ETL (NRTL), ATEX and IECEx.
BPS-4000.50 (HazLoc)
BPS-4000.51 (HazLoc)
100-91160
100-91161
LPM-4000.10 (HazLoc)
LPC-4000.1
LPC-4000.2
Adaptor/Extension (0.5  10 m) cables to be ordered according to Table 3 (6a and 6b).
Certifications: CE, IECEE CB scheme, ETL (NRTL), HazLoc Cl1 Div2
BPS-4000.64
BPS-4000.65
100-91250
100-91251
LPP-4000.7
(PFA Impeller,
Flange Fittings)
LPM-4000.2
LPC-4000.1
LPC-4000.2
Adaptor/Extension (0.5  10 m) cables to be ordered according to Table 3 (4a and 4b).
Certifications: CE, IECEE CB scheme, ETL (NRTL). Note: Includes Eyebolt Seal Set (see Error!
Reference source not found.)
BPS-4000.67 (ATEX)
BPS-4000.68 (ATEX)
100-91253
100-91254
LPM-4000.8 (ATEX)
LPC-4000.1
LPC-4000.2
Adaptor/Extension (0.5  10 m) cables to be ordered according to Table 3 (5a and 5b).
Certifications: CE, IECEE CB scheme, ETL (NRTL), ATEX and IECEx. Note: Includes Eyebolt Seal Set (see Error!
Reference source not found.)
BPS-4000.70 (HazLoc)
BPS-4000.71 (HazLoc)
100-91256
100-91257
LPM-4000.10 (HazLoc)
LPC-4000.1
LPC-4000.2
Adaptor/Extension (0.5  10 m) cables to be ordered according to Table 3 (6a and 6b).
Certifications: CE, IECEE CB scheme, ETL (NRTL), HazLoc Cl1 Div2 Note: Includes Eyebolt Seal Set (see Error!
Reference source not found.)
BPS-4000.73
BPS-4000.74
100-91259
100-91260
LPP-4000.8
(PFA Impeller,
Pillar Fittings)
LPM-4000.2
LPC-4000.1
LPC-4000.2
Adaptor/Extension (0.5  10 m) cables to be ordered according to Table 3 (4a and 4b).
Certifications: CE, IECEE CB scheme, ETL (NRTL). Note: Includes Eyebolt Seal Set (see Error!
Reference source not found.)
BPS-4000.76 (ATEX)
BPS-4000.77 (ATEX)
100-91262
100-91263
LPM-4000.8 (ATEX)
LPC-4000.1
LPC-4000.2
Adaptor/Extension (0.5  10 m) cables to be ordered according to Table 3 (5a and 5b).
Certifications: CE, IECEE CB scheme, ETL (NRTL), ATEX and IECEx. Note: Includes Eyebolt Seal Set (see Error!
Reference source not found.)
BPS-4000.79 (HazLoc)
BPS-4000.80 (HazLoc)
100-91165
100-91166
LPM-4000.10 (HazLoc)
LPC-4000.1
LPC-4000.2
Adaptor/Extension (0.5  10 m) cables to be ordered according to Table 3 (6a and 6b).
Certifications: CE, IECEE CB scheme, ETL (NRTL), HazLoc Cl1 Div2 Note: Includes Eyebolt Seal Set (see Error!
Reference source not found.)
Table 1: Standard system configurations
Pos.
Component
Article Name
Article #
Characteristics
Value / Feature
1a
1b
Pump Head
LPP-4000.5 (Flange)
LPP-4000.6 (Pillar)
100-90960
100-91123
Impeller / Pump Housing
Sealing Ring
Fitting Type / Size
ECTFE / PTFE (wet parts), reinforcement with PP+GF30 and SS+PTFE
Kalrez

perfluorelastomer
1
ANSI flange or Pillar Super 300 / ioutlet
Max. Flow / Max. Diff. Press.
Max. Viscosity / Density
280 liters/min / 74 gallons/min / 6.3 bar / 91 psi
30 cP / 1.8 g/cm
3
Max. Liquid Temp.
Full performance: 70 °C / 158 °F
Limited performance: 70-90 °C / 158-194 °F (see Figure 7)
1c
1d
Pump Head
LPP-4000.7 (Flange)
LPP-4000.8 (Pillar)
100-91242
100-91241
Impeller / Pump Housing
Fitting Type / Size
PFA / PTFE (wet parts), housing reinforcement with PP+GF and SS+PTFE
ANSI flange or Pillar Super 300 / ioutlet
2a
Motor
LPM-4000.2
100-10043
Housing
Cable / Connectors
ETFE coated aluminum, waterproofed (IP67 without connectors)
2x 3 m long cables with FEP jacket / 2x circular connectors (AMP types)
2b
Motor (ATEX, IECEx)
LPM-4000.8
100-10048
ATEX/IECEx Marking
Cable / Connectors
II 3G Ex nA IIC T5 Gc / II 3D Ex tc IIIC T100°C Dc
2x 3m cables with FEP jacket / 2x circular (M23, IP67)
2c
Motor (HazLoc)
LPM-4000.10
100-10115
Hazardous Location Marking
Cable / Connectors
Class I, Div2, Groups A-D T5 Class II, Div2, Groups E-G T5
2x circular (M23, IP67) /  cable protection conduit
3a
Standalone Controller
(User Panel)
LPC-4000.1
100-90370
(Connectors included)
Voltage / Electrical Power
1 x 200-240 VAC  10%, 50/60 Hz / 4 kW
3 x 200-240 VAC  10%, 50/60 Hz / 4 kW
Interfaces for
Standalone Controller
Panel to set speed (automatic storage on internal EEPROM)
PLC
with
 4 - 20 mA
1x  0 - 24 V (optocoupler)
 0 - 24 V (relay)
Standard Firmware
F1.25
3b
Extended Controller
(PLC and USB)
LPC-4000.2
100-90371
(Connectors included)
Interfaces for
Extended Controller
PLC
with
4 digital inputs with 0  24 V (optocoupler) 4 digital outputs with 0 - 24 V (relay)
2 analog inputs with 4  20 mA 2 analog inputs with 0  10 V
2 analog outputs with 0  5 V
USB interface (for service and system monitoring)
Standard Firmware
F1.48
Table 2: Specification of standard components
(Note 1: Kalrez

is a registered trademark of DuPont Dow Elastomers)
Pos.
Component
Article Name
Article #
Characteristics
Value / Feature
Sensor Cable
Power Cable
Sensor
Power
4a
4b
Extension Adaptor
Cable for Sensor (a)
and Power (b)
MCAS-600.1-05 (0.5 m)
MCAS-600.1-30 (3 m)
MCAS-600.1-50 (5 m)
MCAS-600.1-70 (7 m)
MCAS-600.1-100 (10 m)
MCAP-4000.1-05
MCAP-4000.1-30
MCAP-4000.1-50
MCAP-4000.1-70
MCAP-4000.1-100
190-10122
190-10123
190-10124
190-10101
190-10125
190-10172
190-10173
190-10174
190-10175
190-10176
Jacket Material
Connector Types
Connector Material
PVC
Circular AMP to D-SUB
Plastics (PA)
5a
5b
Extension Adaptor
Cable for Sensor (a)
and Power (b) Wires
MCAS-600.3-05 (0.5 m)
MCAS-600.3-30 (3 m)
MCAS-600.3-50 (5 m)
MCAS-600.3-70 (7 m)
MCAS-600.3-100 (10 m)
MCAP-4000.2-05
MCAP-4000.2-30
MCAP-4000.2-50
MCAP-4000.2-70
MCAP-4000.2-100
190-10158
190-10159
190-10130
190-10160
190-10161
190-10180
190-10181
190-10182
190-10183
190-10184
Jacket Material
Connector Types
Connector Material
PVC
Circular M23 (IP67) to D-SUB
Metallic  Nickel coated
6a
6b
Interconnect
Cable for Sensor (a)
and Power (b) Wires
MCIS-2000.1-05 (0.5 m)
MCIS-2000.1-30 (3 m)
MCIS-2000.1-50 (5 m)
MCIS-2000.1-70 (7 m)
MCIS-2000.1-100 (10 m)
MCIP-4000.1-05
MCIP-4000.1-30
MCIP-4000.1-50
MCIP-4000.1-70
MCIP-4000.1-100
190-10391
190-10392
190-10393
190-10394
190-10395
190-10402
190-10403
190-10404
190-10405
190-10406
Jacket Material
Connector Types
Connector Material
PVC
Circular M23 (IP67) to Circular M23
Metallic  Nickel coated
Table 3: Specification of adaptor/extension cables
Pos.
Component
Article Name
Article #
Characteristics
Value / Feature
7a
Air Cooling Module
ACM-4000.1
190-10177
Material / Connection Port
Air Pressure

~1 - 3 bar (14  43 psi)
7b
Air Cooling Module
ACM-4000.3
190-10190
Material
PP with conductive additive for operation with ATEX motor
8
Fan Cooling Module
FCM-4000.1
190-10178
Housing / Cable Material
Supply Spec. / IP Rating
PP (+ 40% Talcum) / PVC, 6 m, open-end wires
20.4  27.6 VDC, 31.2 W, 1.3 A I IP55
9a
Impeller Exchange Kit
(For pump head LPP-4000.5/6)
IEK-4000.2
100-90961
Impeller LPI-4000.1 (A) / O-Ring (B)
Pump Casing Screws (C)
Pump Motor Screws (D)
ECTFE / O-Ring Kalrez
®
, 110.7 x Ø3.53
8 pcs. M10 x 40, stainless steel with double washer and protective FPM cover.
8 pcs. M10 x 35, stainless steel with PTFE coating
9b
Impeller Exchange Kit
(For pump head LPP-4000.7/8)
IEK-4000.5
100-91244
Difference to IEK-4000.2
PFA impeller LPI-4000.4 (instead of LPI-4000.1 ECTFE).
10
ATEX Cable
Sealing System
ACS-A.1
(Roxtec)
100-90292
Sleeve (A) and Gasket (B)
Frame (C), 2x Cable Module (D)
Stainless steel and EPDM
Roxylon (EPDM rubber)
Note: Lubricant (e) and measurement
plates (f) are included.
11
Screw Seal Set
M16x16 PVDF/FKM
100-90913
Screw / Gasket Material
Purpose
M16 x 16 (SW24), PVDF / FKM
Chemical protection of lifting eyebolt mounting thread of motor.
Table 4: Specification of accessories

Levitronix BPS-4000 Specifications

General

Brand	Levitronix
Model	BPS-4000
Category	Water Pump
Language	English