Lewmar Pro Series Owners Installation, Operation & Basic Servicing Manual

12
P
ro-Series & Pro-Fish Windlass
6.
P
a
r
ts
l
i
st
5.5 E
l
ectr
i
c motor re
pl
acemen
t
Disconnect t
h
e Motor Ca
bl
es from t
h
e vesse
l
’s wiring
l
oom.
Remove t
h
e Gear Train Cover
(
17
)
using a 4 mm
(
5
/
32
”)
A
ll
en
Wrench as detailed above. Remove the 1st Compound Gear
Assembl
y
(16) and Tefl on™ Flat Washers (14).
Usin
g
a 4 mm (
5
/
32
”)
Allen Wrench remove the Motor Screws
(
10
)
. Withdraw the motor from the Main Case. Note that silicone
is used to seal the holes in the case where the motor wires
p
ass
throu
g
h. Be careful not to stri
p
the insulation from the Moto
r
Wires w
h
en pu
ll
ing t
h
em t
h
roug
h
t
h
e Main Case.
Rep
l
ace t
h
e Motor
b
y reversing t
h
e a
b
ove proce
d
ure, using fres
h
si
l
icone to sea
l
t
h
e wire
h
o
l
es in t
h
e case. Use Loctite® 2701
t
h
rea
dl
oc
k
on t
h
e Motor Screws
.
5.6 Pro-Fi
s
h conver
s
ion
Pro-Series units from Serial Number ***0603***
(
March 2006
)
o
r
later, can easil
y
be converted to Pro-Fish units b
y
removing the
Clutch nut (1), G
y
ps
y
Cone (2), Drive Pins (28) & Screws (31)
an
d
fi tting t
h
e Pro-fi s
h
conversion
k
it
(
66000616
)
. Fu
ll
y fi tting
instructions, too
l
s &
l
octite are inc
l
u
d
e
d
in t
h
e
k
it.
Isolate the windlass electricall
y!
I
tem
D
escr
ip
t
i
on
Q
t
y.
P
art
N
o
.
1
C
lutch Nu
t
1
66000098
2
G
y
ps
y
Cone
1
66000098
3
G
y
ps
y
RC 7 mm (
1
/
4
”
)
1
66000
11
0
3
a
Gypsy RC 8 mm (
5
/
16
”)
1
66000
1
01
3b
G
ypsy RC
5
/
16
”
G
4
1
66000
1
0
2
3
c
Gy
ps
y
RC 6 m
m
1
66000112
4
S
tri
pp
er Arm
1
66000096
5
M
aincas
e
1
N
/
A
6
Control Arm Pivot
1
66000097
7 Torsion Spring
1
66000097
8
Co
ntr
o
l Arm
1
660000
9
7
9
Do
w
el
1
/
4
”x1
1
/
4
”
3
66000
1
0
4
10
S
ocket HD
C
a
p
S
crew 10
-
2
4UN
C
x
3
/
4
”
5
66000616 or 66000617 or
66000096 or 66000104 or
6600010
7
11
M
otor Pinion
1
66000105 or 66000107
1
2
D
owel
,
6 x
3
0 m
m
1
66000
1
0
4 or
66000
1
0
7
1
3
S
p
irol Pin, 3 x 20 mm
1
66000
1
0
4 or
66000
1
0
5 or
66000
1
07
14 Te
fl
on Flat Washer
2
66000
1
0
5
1
5
N
ee
dl
e
R
o
ll
er
B
ear
i
ng 2
66000
1
0
3
o
r
66000
1
05
1
6
1
st Compound
G
ea
r
1
66000
1
05
17
G
e
a
r Tr
a
in Cove
r
1
66000109
18
S
ocket HD
C
a
p
S
crew, 10
-
2
4UN
C
x 1
1
/
4
”
6
66000104 or 6600010
9
1
9
Wi
p
er
S
ea
l
1
66000
1
0
4 or
66000
1
09
20
Needle Roller Bearin
g
1
6600010
3
or 6600010
9
21
N
ee
dl
e
R
o
ll
er
B
ear
i
ng
1
66000
1
0
3
o
r
66000
1
09
22
2
nd Compound Gear Assembly
1
66000
1
05
o
r
66000
1
06
2
3
E
xternal Clip
1
66000
1
0
3
o
r
66000
1
0
4
o
r
66000
1
05
I
te
m
D
escr
ip
t
i
on
Q
t
y
.
P
art
N
o.
24
Roller Clutc
h
1
6600010
3
25
Mainshaft Gear
1
66000
1
05
26
N
ee
dl
e
R
o
ll
er
B
ear
i
n
g
1
66000
1
0
3
2
7 Dowel, 8 x 45 mm
1
66000
1
0
4
o
r
66000
1
05
28
Drive Pins, 5 x 10 mm
2
660000
9
8
o
r
66000
1
0
4
2
9 Wi
p
er
S
eal
1
6600010
4
3
0
Gy
ps
y
Drive Shaft
1
66000
1
05
3
1
S
ocket Head Ca
p
Screw, 10-
24UNC x
1
/
2
”
2
66000096
or
66000
1
0
4
32
Powertek Motor 1
2
V
1
66000
1
0
7
33
G
rub Screw
,
8-32 UNC
x
1
/
4
”
1
6600009
7
34
Pi
vot
Pi
n
Wash
e
r
1
660000
97
35
Rubber
G
rommet
s
2
66000
1
0
7
3
6 Pro-Fish Drive
C
a
p
1
6
6000616 or 66000620
3
7 Pro-Fish
S
to
pp
er
C
am
1
660006
1
6
or
660006
1
7
38
Pro-Fish Plunger
1
660006
1
6
or
66000620
39
P
ro-
Fi
s
h
Pl
unger
H
ous
i
ng
1
660006
1
6
o
r
66000620
40
P
ro-
Fi
s
h
Pl
unger
R
eta
i
n
i
ng
Pi
n
1
660006
1
6
o
r
660006
2
0
41
Pro-Fish Plunger Retaining
C
ap
1
660006
1
6
o
r
660006
2
0
42
Pro-Fish Plun
g
er
Sp
rin
g
1
6
6000616 or 66000620
43
Pro-Fish Retainin
g
Sp
rin
g
1
660006
1
6
or
66000620
44
G
rub Screw
,
8-32 UNC
x
3
/
1
6
”
1
660006
1
6
or
66000620
45
S
houlder
S
cre
w
1
660006
1
6
o
r
66000620
46
Pro-Fish Drive Cap Space
r
1
660006
1
6
o
r
660006
2
0
47*
Bas
e
Ma
t
1
66000
1
00
o
r
66000
1
08
4
8
a
*
Mountin
g
S
tud, Washer & Nut
(
Im
p
erial
)
1
66000100
4
8b
*
Mountin
g
S
tud Washer and Nut
(
Metric
)
1
6600010
8
* Not shown on ex
p
loded drawin
g
6.1 Parts list ke
y
Pro-Series & Pro-Fish models 700 & 1000

Lewmar Pro Series Specifications

General

Series	Pro Series
Gear Type	Spur Gear
Voltage	12V
Type	Electric Windlass
Handle Options	Manual Override (varies by model)
Mounting	Horizontal