Lewmar Pro Series Owners Installation, Operation & Basic Servicing Manual

5
P
ro-Series & Pro-Fish Windlass
GB
1
. Insta
ll
atio
n
1
.1 G
yp
s
y
suitabilit
y
Gypsies fi tte
d
to t
h
e Pro-Series range of win
dl
asses are i
d
ea
ll
y
suite
d
to
h
an
dl
ing our factory ma
d
e Rope
/
C
h
ain com
b
ination
rodes, which consist of rope spliced to a chain tail.
Ropes use
d
must
b
e win
dl
ass gra
d
e, me
d
ium
l
ay ny
l
on. Ropes
from
d
ifferent manufacturers
h
ave wi
d
e variations in stretc
h
an
d
consistenc
y
in diameter. Therefore, rope and chain from other
manufacturers ma
y
require some experimentation to determine
the o
p
timum size.
Should
y
ou have diffi cult
y
in matching a g
y
ps
y
to
y
our chain
please consult
y
our local agent or our international network of
L
e
wm
a
r
d
i
st
ri
buto
r
s
w
o
rl
d
wi
de.
1
.2 Packa
g
e content
s
• Win
dl
ass
• Inte
ll
igent Mounting Stu
d
s, Was
h
ers an
d
Nuts
• A
ll
-in-
o
n
e
In
stallat
i
o
n Wr
e
n
ch
&
Clutch
L
e
v
e
r
• B
ase
Gas
k
et
Sea
l
• Safet
y
Instructions
• Mountin
g
Tem
p
late
• In
st
r
uct
i
o
n B
oo
kl
et
• Warrant
y
Registration Card
• Breaker
/
Isolator
• Control Switch (Pro-Series 700 onl
y
)
• Guar
d
e
d
Roc
k
er Switc
h
(
Pro-Series 1000 on
l
y
)
• Contactor
(
Pro-Series 1000 on
l
y
)
1
.3 Additional requirement
s
Eac
h
insta
ll
ation requires:
Windla
ss
in
s
tallation
The followin
g
tools:
• 10 mm
(
3
/
8
”)
Drill.
• 75 mm
(
3”
)
Hole saw.
• An a
pp
ro
p
riate marine sealant.
W
i
r
i
n
g
i
nsta
ll
at
i
on
T
h
e fo
ll
owing too
l
s:
• Crimping p
l
iers
/
wire stripper.
• Suita
bl
e e
l
ectrica
l
ca
bl
e an
d
crimp termina
l
s.
M
ode
l Gy
p
s
y
C
hain Ro
pe
7
00
R
C0762
7
mm
(
1
/
4
”
)
H
i
g
h Test G-4 ISO
1
2
mm or
1
/
2
”
3
stran
d
m
edium la
y
or
8
plait n
y
lo
n
7
00
R
C067
0
6 mm
(
NON USA
)
1
2 mm
(
NON USA
)
1
000
R
C085
0
8
mm (
5
/
1
6
”)
H
igh Test G-4 ISO
1
4-1
6
mm or
9
/
1
6
”
-
5
/
8
”
3
strand medium la
y
o
r
8
plait n
y
lo
n
1.4 Accessorie
s
Use on
l
y Lewmar parts an
d
accessories to ensure top performance
an
d
e
l
iminate t
h
e ris
k
of voi
d
ing your warranty. For rep
l
acemen
t
parts, p
l
ease see t
h
e Parts section or visit your nearest
d
ea
l
er o
r
the Lewmar website
.
1.5 S
p
ecifi cation
s
Model 7
00
Maximum
p
ul
l
3
20 k
g
(
700 lb
)
Maximum line s
p
ee
d
3
2 m/min
(
105 ft/min
)
T
y
pical working load
80
k
g
(
175 lb
)
Normal line s
p
ee
d
2
7 m/min
(88
f
t/min
)
B
oat siz
e
u
p
to 10.7 m
(3
5 ft
)
Model
1000
Maximum
p
ul
l
454 k
g
(
1000 lb
)
Maximum line s
p
ee
d
3
2 m/min
(
105 ft/min
)
12 V
T
y
pical working load
1
14 k
g
(
250 lb
)
Normal line s
p
ee
d
2
7 m/min
(
88 ft/min
)
12
V
B
o
a
t
s
iz
e
u
p
to 1
3
.7 m
(
45 ft
)
1.6 F
i
tt
i
ng t
h
e w
i
n
dl
ass to t
h
e
d
ec
k
• If t
h
e
d
ec
k
is not fl at, a suita
bl
e mounting pa
d
may
b
e require
d
to ta
k
e up cam
b
er or s
h
eer
.
Dec
k
s t
h
at are t
h
in, or of foam or
b
a
l
sa
l
aminate construction,
wi
ll
require reinforcement in or
d
er to sprea
d
t
h
e
l
oa
d
s t
h
a
t
will be a
pp
lied to the deck while the windlass is in use.
The standard 8 mm
(
5
/
16
”
) threaded mountin
g
studs su
pp
lied
suit deck and
p
ackin
g
thickness of u
p
to 76 mm (3”). These
are ade
q
uate for most installations.
Fi
g
.
1
.
6
.
1
• Place the windlass on the deck and decide u
p
on a
p
osition for
it with reference to the vessel’s bow roller (Fi
g
. 1.6.2) and the
chain locker below. Rode lead from the roller should ideall
y
be fed horizontall
y
back to the top of the g
y
ps
y
and along its
center
l
ine
(
Fig. 1.6.3
)
.
T
h
ere must
b
e suffi cient vertica
l
fa
ll
for t
h
e c
h
ain or rope,
even wit
h
a fu
ll
l
oc
k
er, to
d
raw t
h
e ro
d
e from t
h
e gypsy w
h
en
h
au
l
ing in
.
• Pro-
S
eries & Pro-Fish Manual
All references re
g
ardin
g
installation and wirin
g
e
tc. of Pro-Series a
pp
l
y
to the e
q
uivalent
P
ro-Fish model
(
700 or 1000
).

Lewmar Pro Series Specifications

General

Series	Pro Series
Gear Type	Spur Gear
Voltage	12V
Type	Electric Windlass
Handle Options	Manual Override (varies by model)
Mounting	Horizontal