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LG Multi V ARUN053GF2 User Manual

LG Multi V ARUN053GF2
76 pages
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INSTALLATION MANUAL
Variable Refrigerant Flow Outdoor Unit
4.4 Tons
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LG Multi V ARUN053GF2 Specifications

General IconGeneral
Cooling Capacity5.3 kW
Heating Capacity6.0 kW
RefrigerantR410A
Energy Efficiency Ratio (Heating)3.80
Power Supply220-240V, 50Hz
Outdoor Unit Noise Level56 dB(A)

Summary

Installation Safety Instructions

General Installation Warnings

Warnings about improper installation, handling, and operating conditions to prevent damage or injury.

Safe Handling and Transport

Guidelines for safely transporting the product, including lifting and packaging precautions.

Unit Installation Location

Precautions for unit placement to prevent damage, ensure safety, and manage condensate.

Flammable Gas and Combustibles

Warning against storing or using flammable materials near the unit to prevent fire hazards.

Packing Material Disposal

Instructions for safely disposing of packaging materials to prevent injury.

Wind and Earthquake Considerations

Importance of considering wind and earthquake forces for unit stability during installation.

Installation Continued and Wiring

Unit Placement in Low-Lying Areas

Using concrete pads or blocks for level foundations in low-lying areas to prevent water damage.

Cold Surface Insulation

Importance of insulating cold surfaces to prevent condensation and slippery floors.

Electromagnetic Field (EMF) Sensitive Environments

Measures for protecting against electrical noise in EMF sensitive environments.

Refrigerant Substitution and Pipe Expansion

Warning against using non-R410A refrigerants and considering pipe expansion.

Electrician Qualification and Work Conformance

Manual intended for qualified electricians; work must conform to local codes and NEC.

Power Source Capacity and Grounding

Importance of adequate power capacity, proper grounding, and wire sizing for safety.

Protection Device Settings and Power Disconnection

Do not change protection devices; turn power off before servicing.

Operation Safety and Precautions

Unit Entry and Environment Safety

Avoid water, dirt, or animals entering the unit; do not operate if flooded.

Power Source and Wet Hand Operation

Use a dedicated power source; do not operate with wet hands.

Refrigerant Piping and Moving Parts Safety

Do not touch hot/cold piping; keep away from moving parts with covers removed.

Gas Leak Response and Site Cleaning

Ventilate for gas leaks; clean site after installation to remove debris.

Compressor Crankcase Heater Operation

Provide power to compressor crankcase heaters at least six hours before operation.

Inlet/Outlet Blockage and Grille Safety

Do not block inlets/outlets; do not open grilles or insert objects into the unit.

General Data and Specifications

Unit Specifications

Detailed specifications for the Space II unit, including performance and physical data.

Electrical Data

Electrical specifications, including voltage, current, and protection ratings.

R410A Refrigerant Properties

Information on R410A refrigerant, its properties, and safety warnings.

General Installation Guidelines

Location Selection Criteria

Guidelines for choosing an installation location considering thermal radiation, sound, wind, and strength.

Winter Environment Preparations

Measures for severe winter conditions like snowfall and wind chill.

Defrost Mode and Heating Performance Considerations

Factors for unit operation in defrost mode and effects on winter heating performance.

Ambient Air Conditions Warnings

Warnings about exposing the unit to steam, gases, or corrosive elements.

Oceanside Application Precautions

Warnings about corrosion from ocean winds and measures to prevent it.

Required Clearances and Drain Outlet

Minimum clearance dimensions for louvers and requirement for condensate drain outlet.

Louver Specifications and Airflow

Recommended clearances for louvers and effective opening ratio for airflow.

Minimum Space Requirements

Minimum space requirements for multiple units based on wall configurations.

Rigging Instructions and Safety Warnings

Instructions on safely lifting and transporting the unit, including safety precautions.

Mounting Bolt and Foundation Requirements

Guidelines for securely attaching the unit using mounting bolts and foundations.

Foundation Installation Warnings and Location

Warnings about installation deficiencies and recommendations for location and drainage.

Piping Preparation Warnings

Warnings regarding brazing, enclosed locations, and gas leak testing.

Pipe Connections and Flare Fitting Creation

Instructions for connecting pipes, avoiding kinks, and creating proper flare fittings.

Flare Nut Tightening and Piping Handling

Torque specifications for flare nuts and guidelines for handling refrigerant pipes.

Refrigerant Piping Principles and Brazing Practices

Principles for dry, clean, airtight piping and best practices for brazing.

Selecting Copper Tubing and Dimensions

Guidelines for selecting copper tubing materials and details on dimensions and characteristics.

Piping Contamination Prevention

Preventing dust, water, or other contaminants from entering piping during installation.

LG Y-branch Kits, Header Kits, and Installation

Information on LG Y-branch and Header kits, installation, and orientation guidelines.

Y-branch and Header Insulation

Instructions for applying insulation jackets to Y-branch and Header fittings.

Pipe Size Substitutions, Obstacles, and Expansion

Prohibitions on pipe size changes, routing around obstacles, and managing pipe expansion.

Linear Thermal Expansion Table

Table providing linear thermal expansion values for copper tubing based on length and temperature.

Coiled Expansion Loops and Offsets Table

Table showing radii of coiled expansion loops and developed lengths of offsets.

Pipe Bends, Components, and Ball Valves

Using long radius bends, prohibition of after-market components, and ball valve installation.

Pipe Supports and Wall Penetrations

Importance of pipe supports and requirements for insulating pipe sleeves at wall penetrations.

Refrigerant Piping Connections

Avoid Pipe Damage and Routing

Precautions to avoid damaging piping during routing and connection, including nitrogen use.

Space II Unit Pipe Routing and Limitations

Steps for routing pipes, checking locks, vacuuming, and system connection limitations.

Refrigerant Piping System Limitations

Table listing pipe length limits, distances between components, and elevation limits.

Equivalent Piping Lengths for Fittings

Table of equivalent pipe lengths for various fittings like elbows and Y-branches.

Refrigerant Piping System Examples

Examples of acceptable piping layouts for systems using Y-branches or headers.

Y-branches and Header System Example

Example of a system using both Y-branches and a header, detailing pipe capabilities.

Pipe Diameter Selection Tables

Tables for selecting main pipe, branch piping, and indoor unit piping sizes.

LATS Software for Piping Design

Overview of the LATS software for refrigerant piping design, including CAD and Tree modes.

Altitude Adjustment for LATS Output

Considerations for adjusting LATS output for high altitude installations.

Acceptable and Unacceptable Piping Layouts

Examples of various acceptable and unacceptable refrigerant piping system layouts.

Y-branches Installation and Fitting Table

Recommendations for installing Y-branches and a table detailing fitting dimensions.

Headers Installation and Fitting Table

Guidelines for installing headers and a table detailing fitting dimensions.

Vacuum Mode Settings and Cancellation

Procedure for setting the unit to vacuum mode and how to cancel it.

Leak Test Procedure and Ambient Correction

Steps for performing a leak test and correcting results based on ambient temperature.

Evacuation Procedure and Warnings

Steps for system evacuation and warnings related to refrigerant charge and EEV damage.

Additional Refrigerant Charge Calculation

Table and instructions for calculating additional refrigerant charge based on piping length and unit type.

Refrigerant Piping Insulation Requirements

General requirements for insulating refrigerant piping to prevent heat loss/gain.

EPDM Insulation Thickness Guidelines

Table providing minimum EPDM insulation thickness based on location and pipe size.

Pipe Sleeves at Penetrations

Requirements for using wall sleeves for pipe penetrations and insulation protection.

Insulation Application to Fittings

Instructions for applying insulation jackets to Y-branch and Header fittings.

Electrical Wiring

General Wiring Safety Warnings

Warnings for authorized personnel regarding safety, wiring codes, and hazards.

Power and Communication Cable Separation

Guidelines for separating power and communication cables to prevent interference.

Power Supply and Wiring Specifications

Requirements for power supply, breakers, wire sizing, and grounding.

Connecting Power Wiring

Best practices for terminating power wiring using ring or spade terminals.

Power Wiring Termination Warnings

Warnings about improper termination leading to fire or shock hazards.

Unit Power Wiring and Communication Cable Connections

Diagram showing power and communication cable connection points on the unit.

Communication Cable Terminal Warnings

Warnings about applying voltage to communication terminals and providing wiring slack.

General Communication Cable Specifications

Specifications for communication cables, including type, gauge, length, and termination.

Communication Cable Installation Warnings

Warnings on terminal types, voltage application, shield grounding, and cable separation.

Indoor Unit Communication Cable Details

Details on terminating communication cables between the Space II unit and indoor units.

Central Controller Communication Cable Requirements

Cable requirements for connecting to central controllers like AC Smart II or BACnet.

Zone Controller and Group Control Connections

Connecting indoor units to zone controllers and using group control kits.

Space II Unit DIP Switch Settings

Diagrams and table detailing the location and functions of DIP switches on the main PCB.

Auto Addressing the Indoor Units

Step-by-step guide to auto-addressing indoor units for system communication, with warnings.

Auto Addressing Procedure Flowchart

Visual flowchart illustrating the auto addressing process.

Troubleshooting Failed Auto Addressing

Steps to troubleshoot issues if the auto addressing procedure fails.

Group Addressing Procedure

Steps for grouping indoor units for central control, including cable connections.

Central Control Address Assignments and Limitations

Nomenclature for addresses and tables showing controller connection limitations.

Addressing Indoor Units for Group Control

Detailed procedure for assigning addresses to Master and Slave units in a group.

LG Monitoring View (LGMV) Software Overview

Introduction to LGMV software for monitoring real-time data and system status.

LGMV Real-time Data and Additional Screens

List of real-time data points and overview of additional LGMV features.

LGMV Data Saving, Monitoring, and PC Requirements

How to save/monitor data using LGMV and minimum PC requirements.

Error Codes Overview and Interpretation

Information on how LGMV displays malfunction codes for troubleshooting.

Indoor Unit Error Codes

Table listing error codes related to indoor unit sensors and communication.

Space II Unit Error Codes

Table of error codes for Space II unit including pressure, current, and fan issues.

Space II Unit PCB and Fan Error Codes

Table listing error codes related to main PCB, fan PCB, and heatsink temperatures.

Cautions for Refrigerant Leaks

Refrigerant Safety Standards

Overview of ASHRAE standards for refrigerant safety and concentration limits.

Refrigerant Concentration Limit Calculation

How to calculate the maximum allowable refrigerant concentration in a space.

Total System Refrigerant Charge Calculation

Formula for calculating the total system refrigerant charge.

Methods to Lower Refrigerant Concentration Limit

Two primary methods to lower RCL: increase space volume or decrease charge.

Increasing Occupied Space Volume

Acceptable methods to increase space volume, like adding openings or ventilators.

Installation Checklist

Major Component Rough-In Checks

Checklist items for rough-in of major components like indoor units and ductwork.

Piping and Insulation Checks

Checklist items for refrigerant piping and insulation installation.

Brazing Practices Checks

Checklist items for brazing practices, including purging and material usage.

Refrigerant Piping Installation Checks

Detailed checklist for refrigerant piping installation, including LATS, expansion loops, and insulation.

Condensate Pump / Drain Installation Checks

Checklist items for proper installation of condensate drains and pumps.

Power Wire and Communications Cables Checks

Checklist items for power wiring, grounding, communications cables, and termination.

Pre-Commissioning Checklist

Refrigerant Circuit Preparation Checks

Checks for refrigerant circuit preparation, including LATS diagram, capacities, and pressure tests.

Pre-commissioning Package Document Preparation

List of documents required for pre-commissioning, including drawings and checklists.

Initiate a Commissioning Request

Steps to verify checklist completion and send package documents to LG.

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