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MAC 6000 - User Manual

MAC 6000
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MANUAL
MAC 6000
2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604
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Summary

MAC 6000 MANUAL

Specifications

Standard Features and Options

Warranty

Warranty (cont.)

Safe Trailer Towing Guidelines

Safe Trailer Towing Guidelines (cont.)

Warnings and Cautions

WARNINGS AND CAUTIONS LISTED IN THIS MANUAL MUST BE FOLLOWED!

Emphasizes the importance of following all warnings and cautions in the manual for safe operation.

Lifting Instructions

Warning Decals

WARNING DECALS - Provide important information and warnings to ensure the safety of the operator and the machine.

Highlights warning decals that convey critical safety information for operator and machine protection.

Warning Decals (cont.)

WARNING DECALS - (continued)

Covers additional warning and danger decals related to burn hazards and moving parts safety.

Pre-Start Checklist

PRE-START CHECKLIST

Provides a comprehensive checklist for pre-start inspections of the heater and its engine compartment.

Start;Stop Procedure

START PROCEDURE

Step-by-step guide for starting the MAC 6000 heater, including pre-start checks and performance output selection.

STOP PROCEDURE

Step-by-step guide for safely shutting down the MAC 6000 heater, including cooling hot hoses.

Adjusting Heater Output

Replacement Parts and Filters

Trailer Axle Manual

TROUBLESHOOTING

A chart listing common brake system problems, probable causes, and corrective actions.

MAINTENANCE SCHEDULE

A schedule outlining weekly, monthly, and yearly maintenance tasks for the trailer axle system.

SAFETY INFORMATION

Explains safety symbols and general precautions for performing service or maintenance.

Isuzu Diesel Engine

ISUZU DIESEL ENGINE 2 CA1, 3 CA1, 3 CB1 INSTRUCTION MANUAL

Title page for the Isuzu Diesel Engine Instruction Manual covering models 2CA1, 3CA1, 3CB1.

Maintenance schedule

Outlines the maintenance schedule for the Isuzu engine to ensure optimal performance and compliance.

1. FOR YOUR SAFETY

General safety precautions for operating the engine, emphasizing understanding the manual and warning symbols.

1.1 Warning Symbols

Explains the meaning of Danger, Warning, and Caution symbols used throughout the engine manual.

1.2 Safety Precautions

Details specific safety precautions for operation, covering burns, ventilation, and fire prevention.

Preventing exhaust fumes inhalation

Precautions regarding exhaust fume inhalation and ventilation requirements.

Preventing burn from contacting with hot surface

Warnings about hot surfaces on the engine and precautions to prevent burns.

Safe work clothing

Recommendations for appropriate work clothing and safety gear when operating the engine unit.

Do not expose your skin to high pressure fuel spray

Warnings about high-pressure fuel spray and precautions to prevent skin contact.

Keep off moving; rotating parts

Reinforces warnings about keeping clear of moving/rotating engine parts.

Beware of dirt from air blowing

Safety advice regarding eye protection when using compressed air for cleaning.

Never permit anyone to operate the engine or machine unit without proper instruction.

Emphasizes that only trained personnel should operate the engine or machine unit.

3. BEFORE OPERATION

Outlines procedures to follow before starting the engine, including fuel, oil, and coolant checks.

4. OPERATION INSTRUCTIONS

Instructions for starting, adjusting speed, stopping the engine, and preparing for storage.

4.1 Check before Daily Operation

Daily checks required before operating the engine, including visual inspection and refueling.

(1) Visual check around engine

Details visual checks for oil leaks, fuel leaks, cooling water, and loose parts.

(3) Checking and replenishing cooling water

Procedure for checking and replenishing cooling water, including safety warnings.

4.2 Checking the Control Panel and Alarm Devices

Procedures for checking the control panel instruments and alarm devices before starting the engine.

4.2.1 Checking alarm lamps

Explains how to check alarm lamps by turning the key to ON and START positions.

4.2.2 Checking the instruments (meters)

Describes how to check engine instruments (tachometer, water temp, oil pressure) before starting.

4.3 Starting

Instructions and safety precautions for starting the engine.

4.3.1 Daily starting the engine procedure

Step-by-step procedure for daily engine starting, including key positions and accelerator settings.

4.3.2 Warming up running

Instructions for warming up the engine after starting, including checking for abnormal exhaust and detecting issues.

4.3.3 Starting the engine at low ambient temperature

Guidance on starting the engine in low ambient temperatures, including using the air heater and glow plugs.

4.3.4 Restarting after starting failure

Instructions for restarting the engine after a starting failure, including precautions.

4.5 Check during Operation

Points to check during engine operation, including exhaust gas color, resonance, and alarm lamps.

4.6 Stopping the Engine

Procedure for stopping the engine, including cooling down and fuel tank shutoff.

5. MAINTENANCE

Introduction to maintenance procedures, emphasizing periodic checks and using genuine Isuzu parts.

5.1 Precaution for Inspection

Precautions for performing inspections, including startup inspections and periodic checks.

5.2 List of Periodic Inspections

A summary of periodic inspection intervals for fuel oil, engine oil, cooling water, and other systems.

5.3 Periodic Inspection Items

Details on periodic inspection items, focusing on initial operations and replacements.

(1) Replacing the engine oil and engine oil filter (2 nd time and after)

Instructions for replacing engine oil and oil filter after the initial service interval.

(2) Checking and cleaning radiator fins

Procedure for checking and cleaning radiator fins to ensure proper cooling.

(3) Checking and adjusting the governor lever and accelerating device

How to check and adjust the governor lever and accelerating devices for engine speed control.

(4) Air cleaner element cleaning

Procedure for cleaning the air cleaner element to maintain engine performance.

(5) Checking and adjusting cooling fan V-belt (2 nd time and after)

Instructions for checking and adjusting the cooling fan V-belt tension.

5.3.4 Inspection every 500 hours operation

Periodic inspection items for every 500 hours, including fuel filter and air cleaner.

(1) Draining of the fuel tank

Procedure for draining the fuel tank for maintenance or replacement.

(2) Draining the oil;water separator

Procedure for draining the oil/water separator element and bleeding the fuel system.

(3) Inspection of battery

Safety precautions and procedures for inspecting the battery, including risks of short-circuit and electrolyte.

5.3.3 Inspection every 250 hours operation

Continues inspection items for 250 hours, including checking and adjusting the cooling fan V-belt.

Replacing the engine oil and engine oil filter (2 nd time and after)

Instructions for replacing engine oil and oil filter after the initial service interval.

(1) Replacing the fuel filter element

Procedure for replacing the fuel filter element, including waste oil container setup.

(2) Replacing fuel filter element

Steps for replacing the fuel filter element, including tightening torque specifications.

(3) Cleaning oil;water separator

Procedure for draining the oil/water separator element and bleeding the fuel system.

5.3.5 Inspection every 1000 hours operation

Periodic inspection items for every 1000 hours, including cooling system checks.

(1) Replacing cooling water

Procedure for replacing cooling water, including draining and refilling.

6. TROUBLESHOOTING

Troubleshooting guide for common engine issues, listing symptoms, causes, actions, and reference sections.

Alarm lamps lighting during operation

Troubleshooting steps for alarm lamps lighting up during engine operation, including checks for oil and coolant.

Charge lamp, engine oil pressure lamp not coming on when starter switch turned from START (ON)

Troubleshooting for charge/oil pressure lamps not illuminating, covering faulty alternator or oil pressure.

Starter motor works but engine does not start

Troubleshooting steps when the starter motor operates but the engine fails to start.

Cannot be turned manually

Troubleshooting for the engine not being manually turnable, indicating seized internal parts.

Black smoke

Troubleshooting for black smoke, indicating issues with load, air cleaner, or fuel injection.

White smoke

Troubleshooting for white smoke, which may indicate fuel spray or engine oil issues.

Keep away from moving; rotating parts

Warnings about staying clear of moving and rotating engine parts during operation.

1.2.2 Precautions for inspection

Safety precautions related to battery electrolyte and electrical short-circuits during inspection.

Preventing electric short-circuits

Safety measures to prevent electric short-circuits, including checking wiring and connectors.

Preventing scald from draining hot oil and water

Precautions for draining hot oil and water to prevent scalding injuries.

(2) Checking and replenishing engine oil

Procedure for checking and replenishing engine oil levels.

4.3.5 After the engine has started

Checks to perform after the engine has started, including alarm lamps, leaks, and exhaust.

Generator

SAFETY REQUIREMENTS

Safety requirements related to clothing, guards, noise, heat, labels, and short circuit dangers.

Riello Burner

Quick Reference;Maintenance Guide

QUICK REFERENCE SERVICE;MAINTENANCE GUIDE

A summary of service and maintenance intervals for the Isuzu engine and Riello burner.

MAC 6000 Specifications

General IconGeneral
BrandMAC
Model6000
CategoryHeater
LanguageEnglish