MacDon M205 - Page 2

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Featuring the Dual Direction

and Ultra Glid e

suspension on the M155 and M205.

Published in August, 2016

Main Page

List of Revisions8
Table of Contents11
Safety15
Signal Words15
General Safety16
Battery Safety18
Safety Signs19
Unloading the Windrower21
Unloading Container21
Moving to Assembly Area22
Moving to Assembly Area: Crane Method22
Moving to Assembly Area: Forklift Method24
Removing Wheel and Step Assembly26
Removing Drive Wheels30
Removing Platforms32
Removing Hand Rails and Exhaust Stack34
Removing Leg Assemblies35
Removing Wheel and Platform Support38
Assembling the Windrower41
Assembling Support Stand41
Lifting Windrower Onto Stand42
Lifting Windrower Onto Stand: Crane Method42
Lifting Windrower Onto Stand: Forklift Method44
Installing Legs45
Installing Drive Wheels48
Installing Caster Wheels50
Installing Hydraulics54
Installing Hydraulics on an M20554
Installing Hydraulics on an M15557
Installing Hydraulics on an M10567
Removing Battery Shipping Shield75
Unpacking Ignition Keys76
Installing Platforms78
Installing Steps82
Installing Exhaust Stack83
Positioning Light and Mirror Assemblies85
Connecting Batteries86
Connecting Batteries on an M205 or M15586
Connecting Batteries on an M10587
Priming Hydraulic System89
Priming Hydraulic System on an M20589
Priming Hydraulic System on an M15590
Priming Hydraulic System on an M10594
Starting Engine98
Checking Traction Drive101
Removing Windrower from Stand102
Removing Windrower from Factory Stand102
Removing Windrower from Field Stand103
Installing AM/FM Radio104
Installing Beacons108
Installing the Slow Moving Vehicle (SMV) Sign110
Attaching Headers111
Attaching Header Boots111
Attaching a D-Series Header112
Attaching a D-Series Header: Hydraulic Center-Link with Optional Self-Alignment113
Attaching a D-Series Header: Hydraulic Center-Link Without Self-Alignment118
Attaching a D-Series Header: Mechanical Center-Link124
Attaching an A-Series Header128
Attaching an A-Series Header: Hydraulic Center-Link with Optional Self-Alignment130
Attaching an A-Series Header: Hydraulic Center-Link Without Self-Alignment135
Attaching an A-Series Header: Mechanical Center-Link141
Attaching an R-Series Header146
Attaching an R-Series Headerhydraulic Center-Link with Optional Self-Alignment147
Attaching an R-Series Header: Hydraulic Center-Link Without Self-Alignment152
Attaching an R-Series Header: Mechanical Center-Link158
Lubricating the Windrower164
Lubrication Procedure164
Lubrication Points165
Cab Display Module (CDM)167
Cab Display Module (CDM) Programming167
Cab Display Options170
Setting the Cab Display Language171
Changing the Windrower Display Units174
Adjusting the Cab Display Buzzer Volume177
Adjusting the Cab Display Backlighting180
Adjusting the Cab Display Contrast183
Calibrating the Header Sensors186
Calibrating the Header Height Sensor186
Calibrating the Header Tilt Sensor190
Calibrating the Header Float Sensors194
Programming the Windrower198
Selecting Header Type198
Activating the Hydraulic Center-Link on an M105 and M155199
Activating the Reel Fore-Aft Function on an M105201
Activating the Rotary Header Drive Hydraulics on an M155202
Setting the Header Knife Speed203
Setting the Knife Overload Speed204
Setting the Rotary Disc Overload Speed207
Setting the Hydraulic Overload Pressure208
Setting the Header Index Mode210
Setting the Return to Cut Mode212
Setting the Header Cut Width215
Activating the Double Windrow Attachment (DWA)218
Setting the Auto Raise Height221
Activating the Hay Conditioner223
Displaying Reel Speed225
Displaying the Speed of the Auger Header Reel227
Setting the Windrower's Tire Size229
Setting the Engine Intermediate Speed Control (ISC) RPM on an M105231
Setting the Engine Intermediate Speed Control (ISC) RPM on an M155/M205232
Clearing Sub-Acres235
Activating Cab Display Lockouts236
Activating Knife Speed Control Lockout236
Activating Rotary Disc Speed Control Lockout238
Activating the Header Float Control Lockout241
Activating the Draper Speed Control Lockout244
Activating the Auger Speed Control Lockout248
Activating the Reel Speed Control Lockout251
Activating the Reel Fore-Aft Control Lockout255
Activating the Header Tilt Control Lockout259
Displaying Activated Cab Display Lockouts263
Troubleshooting Windrower Problems267
Displaying the Windrower and Engine Error Codes267
Switching the Installed Header Sensors on or off270
Displaying Header Sensor Input Signals274
Forcing a Header ID278
Troubleshooting Header Problems282
Testing the Header Up/Down Activate Function Using the Cab Display Module (CDM)282
Testing the Reel Up/Down Activate Function Using the Cab Display Module (CDM)287
Testing the Header Tilt Activate Function Using the Cab Display Module (CDM)292
Testing the Knife Drive Circuit Activate Function Using the Cab Display Module (CDM) on an M105297
Testing the Draper or Auger Drive Circuit Activate Function Using the Cab Display Module (CDM) on an M105298
Testing the Reel Drive Circuit Activate Function Using the Cab Display Module (CDM) on an M105300
Testing the Reel Fore-Aft Activate Function Using the Cab Display Module (CDM)302
Activating the Hydraulic Purge Using the Cab Display Module (CDM)307
Testing the Knife Drive Circuit Using the Cab Display Module (CDM)311
Testing the Draper Drive Circuit Activate Function Using the Cab Display Module (CDM)315
Testing the Reel Drive Circuit Activate Function Using the Cab Display Module (CDM)319
Testing the Rotary Disc Drive Circuit Activate Function Using the Cab Display Module (CDM)323
Testing the Double Windrower Attachment (DWA) Drive Activate Function Using the Cab Display Module (CDM)327
Performing Predelivery Checks333
Recording Serial Numbers333
Checking and Adding Wheel Drive Lubricant Level335
Checking Tire Pressures and Adding Tire Ballast336
Checking Tire Pressures336
Adding Tire Ballast336
Checking Engine Air Intake338
Checking Hydraulic Oil341
Checking Fuel Separator342
Checking Engine Coolant343
Checking Gearbox Lubricant Level on an M155/M205344
Checking Air Conditioning (A/C) Compressor Belts345
Checking Safety System346
Performing Operational Checks348
Checking Engine Warning Lights350
Checking Fuel Level on an M105350
Checking Windrower Startup351
Checking Engine Speed352
Checking Gauges and Cab Display Module (CDM) Display352
Checking Cab Display Module (CDM) Display on an M105353
Checking Electrical System354
Checking Operator's Presence System355
Checking Exterior Lights356
Checking Exterior Lights on an M155/M205357
Checking Exterior Lights on an M105360
Checking Horn363
Checking Interior Lights363
Checking Air Conditioning (A/C) and Heater364
Setting and Adjusting Knife Speed365
Setting Knife Speed366
Adjusting Knife Speed367
Checking Manuals369
Performing Final Steps370
Reference371
Torque Specifications371
SAE Bolt Torque Specifications371
Metric Bolt Specifications373
Metric Bolt Specifications Bolting into Cast Aluminum376
Flare-Type Hydraulic Fittings376
O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)378
O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)380
O-Ring Face Seal (ORFS) Hydraulic Fittings381
Tapered Pipe Thread Fittings383
Conversion Chart384
Definitions385
Lubricants, Fluids, and System Capacities388
Fuel Specifications392
Predelivery Checklist393

MacDon M205 - Page 2

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