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Manitowoc National Crane 1300A User Manual
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6-12
Published 12-21-201
1 CTRL #050-09
MAINTENANCE CHECKLIST
1300A OPERA
TOR
’S MANUAL
Reference
Only
89
91
Table of Contents
Default Chapter
9
Table of Contents
9
Section 1
13
General
13
Supplemental Information
13
Safety Information
13
Basic Nomenclature
13
New Owner
15
Section 2
17
Safety Messages
17
General
17
Safety Alert Symbol
17
Signal Words
17
Accidents
17
Operator's Information
18
Operator's Qualifications
18
Operational Aids
19
Load Moment Indication (LMI) Systems (if Equipped)
19
Anti-Two-Blocking Device
19
Work Area Definition System (WADS) (if Equipped)
20
Crane Stability/Structural Strength
20
Load Charts
21
Work Site
21
Wind Forces
21
Lifting Operations
22
Counterweight
23
Outrigger Lift off
23
Multiple Crane Lifts
23
Electrocution Hazard
24
Set-Up and Operation
25
Electrocution Hazard Devices
25
Electrical Contact
26
Special Operating Conditions and Equipment
26
Personnel Handling
26
Environmental Protection
27
Maintenance
27
Service and Repairs
28
Lubrication
28
Tires
29
Wire Rope
29
Sheaves
30
Batteries
31
Engine
31
Transporting the Crane
31
Travel Operation
31
Work Practices
33
Personal Considerations
33
Crane Access
33
Job Preparation
33
Working
33
Lifting
34
Hand Signals
35
Boom Extension
37
Parking and Securing
37
Shut-Down
37
Cold Weather Operation
37
Temperature Effects on Hydraulic Cylinders
38
Overload Inspection
39
Boom Inspection
40
Superstructure Inspection
42
Carrier Inspection
44
Truck Cab Controls
47
Truck Cab Ignition Switch
47
Power Take off
47
Park Brake
47
Engine Speed Governor
47
Neutral Start/Safety Switch
47
Outrigger Controls
47
Outrigger Control Box
47
Crane Level Indicators
47
Remote Engine Throttle
48
Outrigger Control Box
48
Crane Controls
49
Hydraulic Oil Temperature Warning Light
49
Crane Ignition Switch
49
Crane Function Power Switch
49
Swing Horn Switch
51
Swing Control Lever
51
Swing Brake Pedal
51
Swing Brake Switch
51
Adjustable Swing Speed Valve
51
Telescope Control Lever (Wireline Control)
51
Boom Telescope Pedal (Optional)
51
Hoist Control Lever
51
Burst of Speed (BOS) Switch
51
Hoist Rotation Indicator (Optional)
51
Boom Lift Control Lever
52
Boom Lift Control Pedal (Optional)
52
Foot Throttle
52
Hand Throttle
52
Crane Cab Outrigger Control Box (Optional)
52
Radio Remotes Power Switch (Optional)
52
LMI Override Switch
52
Load Chart
52
Load Moment Indicator (LMI)
52
Crane Cab Climate Controls
52
Heater Cold Weather Fuel Mixture
53
Air Conditioner Controls (Optional)
53
Operating Procedures
53
Equipment Familiarization
53
Crane Cab Access
53
Equipment Checks
53
Cold Weather Operation
54
Anti-Two-Block Check
54
LMI Check
54
Hoist System Operation
55
Hoist Burst of Speed Operation
55
Work Site Location
55
Before Leaving the Truck Cab
55
Before Making the Lift
55
Load Chart
55
Using the Load Chart
55
Lifting the Load
56
Shut down and Preparation Road Travel
56
Unattended Crane
57
Section 4
61
Outrigger Setup
61
Site Selection
61
Setting the Outriggers
61
Jib Safety Information
62
Side Folding-Swing Around Jib Operation
63
Deployment Procedure
63
Stowing Procedure
65
Jib Removal
66
Jib Maintenance
66
Anti-Two-Block Weight Installation
66
Multipart Line Reeving
67
Using Multiple Part Lines
67
Lifting a 30 Ton (60,000 Lbs) Load
67
Hoist Cable Installation
67
Wireline Reeving
68
Wedge Sockets
68
Terminator Wedge Installation
68
Wedge Socket Installation
70
Section 5
71
General
71
Arctic Conditions below -18°C (0°F)
71
Chassis Grease
71
Extreme Pressure Multipurpose Gear Lubricant
71
Open Gear Lubricant
71
Anti-Wear Additives
71
Surface Protection for Cylinder Rods
71
Hydraulic Oil Inspection
72
Standard Hydraulic Oil
72
Intermediate Hydraulic Oil
72
Wide Range Intermediate Hydraulic Oil
72
Arctic Hydraulic Oil
72
Lubrication Points
74
Internal Cable Sheave Lubrication
75
Inner Boom Wear Pad Lubrication
75
Side and Bottom Boom Wear Pad Lubrication
75
Winch Brake Oil
76
Winch Gearbox Oil
76
1300A Hydraulic Oil Reservoir Level
77
Wire Rope Lubrication
77
Crane Inspection and Maintenance
79
Inspection
79
Special Boom Inspection
80
Stability
80
Hoist Cable Inspection and Maintenance
80
Inspection
80
Wire Rope Replacement
81
Care of Wire Rope
81
Replacement Cable
81
Crane Adjustments and Repairs
82
Boom Extension Cable
82
Jib Jack Service and Maintenance
82
Lubrication
82
Rust Prevention
82
Hydraulic System
82
Oil Cooler
82
Hydraulic System Trouble Diagnosis
82
Tire Load and Inflation Table
85
Specifications
89
Hydraulic System
89
Hoist System
89
Crane Operating Speeds
89
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Manitowoc National Crane 1300A Specifications
General
Brand
Manitowoc
Model
National Crane 1300A
Category
Construction Equipment
Language
English
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