12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual
TABLE OF CONTENTS
1 GENERAL INFORMATION ................................................................................................................................................... 3
1.1 Use of this manual ......................................................................................................................................................... 3
1.2 Liability .......................................................................................................................................................................... 3
1.3 Warranty ........................................................................................................................................................................ 3
1.4 Disclaimer ...................................................................................................................................................................... 3
1.5 Identification label .......................................................................................................................................................... 3
1.6 Correct disposal of this product ..................................................................................................................................... 3
2 SAFETY INSTRUCTIONS ..................................................................................................................................................... 4
2.1 General.......................................................................................................................................................................... 4
2.2 Explosive gases ............................................................................................................................................................ 4
2.3 Personal precautions ..................................................................................................................................................... 4
2.4 Warnings regarding the use of batteries ........................................................................................................................ 5
2.5 Charger location ............................................................................................................................................................ 5
2.6 DC connection precautions ........................................................................................................................................... 5
2.7 When battery is installed in vehicle ............................................................................................................................... 5
2.8 When battery is outside vehicle ..................................................................................................................................... 5
2.9 Preparing to charge ....................................................................................................................................................... 5
2.10 Grounding instructions................................................................................................................................................... 6
2.11 Warning regarding life support applications................................................................................................................... 6
3 INSTALLATION ..................................................................................................................................................................... 7
3.1 Unpacking ..................................................................................................................................................................... 7
3.2 Environment .................................................................................................................................................................. 7
3.3 Wiring ............................................................................................................................................................................ 7
3.4 Batteries ........................................................................................................................................................................ 8
3.5 Things you need ............................................................................................................................................................ 8
3.6 Overview connection compartment ............................................................................................................................... 9
3.7 Connection example .....................................................................................................................................................10
3.8 Installation step-by-step................................................................................................................................................11
3.9 Commissioning after installation ...................................................................................................................................12
3.10 MasterBus (optional) ....................................................................................................................................................13
3.11 Decommissioning .........................................................................................................................................................13
3.12 Storage and transportation ...........................................................................................................................................13
3.13 Re-installation ...............................................................................................................................................................13
4 SETTINGS ........................................................................................................................................................................... 14
4.1 DIP switch settings .......................................................................................................................................................14
4.2 MasterBus functions .....................................................................................................................................................14
5 OPERATING INSTRUCTIONS ............................................................................................................................................ 19
5.1 Introduction ...................................................................................................................................................................19
5.2 Switching on / stand-by ................................................................................................................................................19
5.3 Status display ...............................................................................................................................................................19
5.4 The 3-step+ charge process .........................................................................................................................................21
5.5 Smart terminal - Output 3 .............................................................................................................................................22
5.6 Maintenance .................................................................................................................................................................23
5.7 Failures.........................................................................................................................................................................23
5.8 History ..........................................................................................................................................................................23
6 TROUBLE SHOOTING ........................................................................................................................................................ 24
7 TECHNICAL DATA ............................................................................................................................................................. 25
7.1 Specifications 12V models ...........................................................................................................................................25
7.2 Specifications 24V models ...........................................................................................................................................26
7.3 Dimensions ...................................................................................................................................................................27
7.4 3-Step+ charging characteristics of flooded batteries ...................................................................................................27
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