Maxon GPT-4 - Default Chapter; Table of Contents

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TABLE OF CONTENTS

WARNINGS ......................................................................................................................... 3

STANDARD LIFTGATE COMPONENTS .............................................................................. 4

GPT-SERIES INSTALLATION PARTS BAGS........................................................................ 5

STEP 1 - PREPARE VEHICLE............................................................................................. 6

STEP 2 - WELD EXTENSION PLATE TO VEHICLE............................................................. 8

STEP 3 - WELD LIFTGATE TO VEHICLE .......................................................................... 10

STEP 4 - RUN POWER CABLE ......................................................................................... 14

STEP 5 - CONNECT POWER CABLE ............................................................................... 15

STEP 6 - INSTALL CONTROL SWITCH .............................................................................. 16

STEP 7 - CONNECT POWER CABLE TO BATTERY ......................................................... 19

STEP 8 - REMOVE LOCKING ANGLES & WELDS ........................................................... 20

STEP 9 - WELD PLATFORM OPENER TO LIFTGATE ....................................................... 21

STEP 10 - FINISH WELDING LIFTGATE TO VEHICLE ....................................................... 24

STEP 11 - INSTALL & ADJUST SADDLES ........................................................................ 25

STEP 12 - CHECK HYDRAULIC FLUID ............................................................................. 26

STEP 13 - WELD HOOK AND EYE TO LIFTGATE ............................................................. 27

STEP 14 - WELD DOCK BUMPERS TO LIFTGATE........................................................... 28

STEP 15 - BOLT RUBBER BUMPERS TO LIFTGATE ........................................................ 29

STEP 16 - PLACE DECALS .............................................................................................. 30

STEP 17 - VEHICLE TAILLIGHT POSITIONING .................................................................. 32

HYDRAULIC SYSTEM SCHEMATIC ................................................................................ 33

ELECTRICAL SYSTEM SCHEMATIC .............................................................................. 34

OPTIONS ........................................................................................................................... 35

OPTIONAL LIFTGATE COMPONENTS............................................................................... 35

RECOMMENDED LIFTGATE POWER CONFIGURATION ................................................. 36

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