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5.3. Daily Operator Inspection
Always switch off and isolate the Shear from the mains
electrical supply before maintenance.
1. Check Hydraulic Fluid Level Gauge, and top up if necessary.
2. CheckforsignsofhydraulicuidleakingfromHydraulicHoses,RamsandHydraulic
Tank. Report any defect to the Supervisor.
3. Check for loose, missing or damaged items such as Cables, Switches, Covers, Signs
andWarninglabels,atorblisteredHoses.ReportanydefecttotheSupervisor.
4. Check the Electrical cables are intact and fully shielded/insulated. Report any
defect to the Supervisor.
5. Check that the Start Button, Stop Button and Emergency Stop Button work
correctly. Check that the Mains Isolator operates correctly. Report any defect to the
Supervisor.
6. Ensure that the housing of the Foot Pedal is free from debris and any obstructions
to the mechanism. Ensure that the Foot Pedal Plate moves smoothly in both
directions, and rests in the uppermost position. Report any defect to the Supervisor.
7. Ensure that all Motor ventilation grills are free from obstruction.
8. With the Top Jaw in the fully down position, check that the Shear blades are
intact, seated correctly and free from chips or breakages. Report any defect to the
Supervisor.
9. Ensure that the immediate area around the Shear is clean and free from any
obstructions, metal or debris underfoot. This will prevent accidental stumbling or
slipping. Ensure that you can operate the Shear comfortably and that you have
good visibility of all working parts.
10. Ensure that all warning labels are present, clear and legible. Report any missing or
damaged labels to the Supervisor.
11. Report any defect, unusual occurrence or incident to the Supervisor.
Use the Shear Safety Check list at least once a day
5.3.1. Diesel Engine version
• Check the correct functioning of the Engine Control Box. Report any defect to The
Supervisor.
• Ensure that all ventilation grills, the Air Intake and Mesh around the Flywheel are
free from obstruction.
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