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Mercury 300XS OptiMax User Manual

Mercury 300XS OptiMax
108 pages
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If the outboard motor’s serial number plate contains the CE mark in the
lower left-hand corner, the following statement applies:
This outboard motor manufactured by Mercury Marine, Fond du Lac, WI,
USA or Marine Power Europe Inc. Park Industrel, de Petit-Rechain,
Belgium complies with the requirements of the following directives and
standards, as amended:
Recreational Craft Directive:
94/25/EC; std. ISO 8665, ISO
11547
Machinery Directive: 98/37/EC,
EMC Directive: 89/336/EC; std. EN50081-1,
SAE J551 (CISPR Pub. 12),
EN 50082-1, IEC 61000
PT4-2, IEC 61000 PT4-3
Patrick C. Mackey
President, Mercury Marine, Fond du Lac, WI USA
European Regulations Contact:
Product Environmental Engineering Department, Mercury Marine,
Fond du Lac, WI USA
EPA Emissions Regulations
Outboards sold by Mercury Marine in the United States are
certified to the United States Environmental Protection
Agency as conforming to the requirements of the regulations
for the control of air pollution from new outboard motors. This
certification is contingent on certain adjustments being set to
factory standards. For this reason, the factory procedure for
servicing the product must be strictly followed and, wherever
practicable, returned to the original intent of the design.
Maintenance, replacement, or repair of the emission
control devices and systems may be performed by any
marine engine repair establishment or individual.
Engines are labeled with an Emission Control Information
decal as permanent evidence of EPA certification.
© 2006 Mercury Marine 300XS OptiMax 90-8M8020316 406

Table of Contents

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Mercury 300XS OptiMax Specifications

General IconGeneral
Engine Type2-Stroke
Horsepower300 HP
Alternator Output60 amp / 756 watt
Gear Ratio1.75:1
Starting SystemElectric
Fuel System2-Stage Direct Fuel Injection (DFI)
Weight505 lbs / 229 kg
Cylinders6
SteeringHydraulic
Shaft Length25"

Summary

EPA Emissions Regulations

Warranty Information

Warranty Registration United States And Canada

How to register your Mercury outboard in the US and Canada.

Transfer Of Warranty

Process for transferring the limited warranty to a new owner.

Mercury Racing Division 2 Year Limited Warranty (OptiMax XS Series Outboards)

Details the 2-year warranty for Mercury Racing OptiMax XS outboards.

Products Sold to Government Agencies

Information on warranty for products sold to government agencies.

3 Year Limited Warranty Against Corrosion

Covers corrosion damage for 3 years on specific engine models.

Warranty Coverage and Exclusions for Mercury Racing Outboard Products

Explains what is and isn't covered under Mercury Racing outboard warranties.

California Emissions Limited Warranty

Details warranty for emission control systems in California for certain model years.

Star Label

Explains the meaning of different star labels for cleaner marine engines.

General Information

Boater's Responsibilities

Outlines the operator's duties for safe boat and outboard operation.

Before Operating Your Outboard

Advises reading the manual and understanding operation before use.

Boat Horsepower Capacity

Warns against exceeding the boat's maximum horsepower limit.

High-Speed And High-Performance Boat Operation

Provides guidance for operating high-speed or high-performance boats.

Outboard Remote Control Models

Discusses requirements for remote control systems, including start-in-neutral.

Remote Steering Notice

Emphasizes using self-locking nuts for steering link rod fasteners.

Lanyard Stop Switch

Explains the function of the lanyard stop switch for safety.

Protecting People In The Water

Provides safety advice for operating a boat when people are in the water.

Exhaust Emissions

Alerts users to the dangers of carbon monoxide poisoning from exhaust fumes.

Passenger Safety Message - Pontoon Boats And Deck Boats

Safety instructions specific to pontoon and deck boats regarding passenger seating.

Wave And Wake Jumping

Discusses hazards associated with jumping waves or wakes.

Impact With Underwater Hazards

Advises caution and speed control when operating in areas with potential underwater obstacles.

Selecting Accessories For Your Outboard

Guidance on choosing and installing accessories for the outboard.

Safe Boating Suggestions

Offers general advice for safe boating practices.

Recording Serial Number

Importance of recording engine serial number for future reference.

Specifications - 300XS OptiMax

Lists detailed specifications for the 300XS OptiMax model.

Special Tools and Kits

Lists special tools and kits recommended for servicing the outboard.

Component Identification

Illustrates and labels key components of the outboard motor.

Propeller Selection

Guidance on choosing the correct propeller for optimal performance and engine protection.

Transporting

Trailering Boat/Outboard

Instructions and precautions for trailering the boat and outboard.

Fuel and Oil

Avoiding Fuel Flow Restrictions

Warnings about components that can restrict fuel flow and cause engine damage.

Fuel Requirements

Specifies the type of fuel and octane requirements for the engine.

Oil Recommendation

Details the recommended type of 2-cycle oil for the outboard.

Filling Remote Oil Tank

Instructions for filling the remote oil tank.

Filling Engine Mounted Oil Reservoir Tank

Procedures for filling the engine-mounted oil reservoir tank.

Filling Fuel Tank

Safety precautions and steps for filling the fuel tank.

Features and Controls

Remote Control Features

Explains the functions of various Mercury Precision and Quicksilver remote controls.

Zero Effort Control Features

Details the features of the Zero Effort control system.

Warning System

Describes the boat's warning horn system and signals.

ENGINE GUARDIAN SYSTEM

Explains the engine's guardian system for monitoring and protecting the engine.

Overspeed Rev Limit

How the engine's overspeed protection system works and how to reset it.

Power Trim And Tilt

Explains the function and operation of the power trim and tilt system.

Power Trim Operation

Details how to operate the power trim system for optimal performance and safety.

LIMITING TRIM IN

Discusses methods for limiting trim-in to ensure safe handling.

Power Tilt Operation (Single-Ram Systems)

Instructions for operating the power tilt on single-ram systems.

Power Tilt Operation (Three-Ram Trim Systems)

Instructions for operating the power tilt on three-ram trim systems.

Auxiliary Tilt Switch

Explains the use of the auxiliary tilt switch for adjusting outboard position.

Manual Tilt Operation

Procedures for manually tilting the outboard if power tilt fails.

Operation

Engine Break-in

Procedures and warnings for breaking in the new engine to ensure proper operation.

Engine Break-in Fuel Mixture

Specific instructions regarding fuel mixture during engine break-in.

Pre-Starting Check List

Essential checks to perform before starting the outboard engine.

Operating at Off-Idle Speeds

Notes on water discharge characteristics at off-idle speeds.

Operating In Freezing Temperatures

Important precautions for operating the outboard in freezing conditions.

Operating In Salt Water Or Polluted Water

Recommendations for flushing the outboard after use in salt or polluted water.

Operating at High Elevations

How engine performance is affected by high elevations.

Effects of Elevation and Weather on Performance

Explains how environmental factors impact engine performance.

Setting Trim Angle While Running Engine at Idle Speed

Guidance on setting trim angle at idle to avoid issues like exhaust restriction.

Operating in Shallow Water

Procedures for operating the outboard in shallow water to avoid damage.

Starting The Engine

Step-by-step instructions for starting the outboard engine safely.

Gear Shifting

Instructions for shifting gears safely and correctly.

Stopping The Engine

Procedures for safely stopping the outboard engine.

Maintenance

Power Package Care

General advice for maintaining the outboard's power package for longevity.

Submerged Power Package

Immediate service requirements for a submerged outboard.

Replacement Parts for Your Power Package

Recommends using genuine Mercury Precision replacement parts.

EPA Emissions Regulations

Explains Mercury's compliance with EPA emissions regulations and servicing.

EMISSION CERTIFICATION LABEL

Describes the emission certification label found on the engine.

OWNER RESPONSIBILITY

Outlines the owner's responsibilities for maintaining emission levels.

Inspection And Maintenance Schedule

Provides a schedule for routine inspections and maintenance tasks.

Flushing the Cooling System (Powerhead)

Instructions for flushing the powerhead's cooling system with fresh water.

Flushing the Cooling System (Lower Unit)

Instructions for flushing the lower unit's cooling system.

Top Cowl Removal and Installation

Procedures for removing and installing the outboard's top cowl.

Cleaning Care for Top Cowl

Guidance on cleaning and waxing the outboard's top cowl.

Fuel System

General information about the outboard's fuel system.

FUEL LINE INSPECTION

How to inspect fuel lines and primer bulbs for wear or damage.

WATER SEPARATING FUEL FILTER

Explains the function of the water-separating fuel filter and its maintenance.

DRAINING WATER FROM THE FUEL FILTER CHAMBER

Procedures for draining accumulated water from the fuel filter chamber.

Steering Link Rod Fasteners

Important instructions regarding steering link rod fasteners and safety warnings.

Fuses

Information on fuse identification, replacement, and carrying spares.

Corrosion Control Anode

Explains the function of anodes and their inspection/replacement.

Spark Plug Inspection and Replacement

Step-by-step guide for inspecting and replacing spark plugs.

Battery Inspection

How to inspect the battery for proper engine starting capability.

Charging System Fusible Link

Describes the function of the charging system's fusible link.

REMOVING THE PROPELLER

Step-by-step instructions for removing the propeller.

INSTALLING THE PROPELLER

Step-by-step instructions for installing the propeller.

Lubrication Points

Identifies specific points on the outboard that require lubrication.

Checking Power Trim Fluid (Single-Ram Trim Systems)

How to check and refill power trim fluid for single-ram systems.

Checking Power Trim Fluid (Three-Ram Trim Systems)

How to check and refill power trim fluid for three-ram systems.

Gearcase Lubricant

Procedures for checking and refilling gearcase lubricant.

DRAINING THE GEARCASE

Instructions for draining the gearcase lubricant.

Storage

Storage Preparation

Steps to prepare the outboard for out-of-season or prolonged storage.

Battery Storage

Guidelines for storing the boat battery properly.

Troubleshooting

Starter Motor Will Not Crank the Engine

Possible causes and solutions when the starter motor doesn't crank the engine.

Engine Will Not Start

Common reasons why the engine fails to start and troubleshooting steps.

Engine Runs Erratically

Identifies potential causes for the engine running erratically.

Performance Loss

Lists common reasons for a loss of outboard performance.

Warning Horn Activates (With Power Loss)

Explains causes for the warning horn sounding when power is lost.

Warning Horn Activates (No Power Loss)

Explains causes for the warning horn sounding without power loss.

Battery Will Not Hold Charge

Troubleshooting steps for a battery that won't hold a charge.

Water Discharge from Idle Exhaust during Off-Idle Operation

Explains normal water discharge from the idle exhaust during operation.

Owner Service Assistance

Local Repair Service

Recommends using local authorized dealers for service.

Service Away From Home

Advice for obtaining service when away from your local dealer.

Parts And Accessories Inquiries

Where to direct inquiries about replacement parts and accessories.

Service Assistance

Steps to take if unable to resolve issues with a dealership.

Mercury Marine Service Offices

Contact information for Mercury Marine service offices worldwide.

Ordering Literature

Information required to order additional literature for your power package.

Maintenance Log

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