Mercury TDI 3.0L User Manual

TDI 3.0L
Diesel Engine
Sterndrive Models
OPERATION &
MAINTENANCE
MANUAL

Mercury TDI 3.0L Specifications

General

Engine Type	V6
Displacement	3.0L
Turbocharged	Yes
Torque	406 lb-ft
Fuel Type	Diesel

Summary

Section 1 - Getting to Know Your Power Package

Engine Component List

Identifies and illustrates the various components of the 3.0L TDI engine.

Features and Controls

Details the key features of the 3.0L TDI engine and its control functions.

Lanyard Stop Switch

Explains the purpose and operation of the lanyard stop switch for safety.

Instrumentation

Covers various instrument displays like VesselView and SmartCraft gauges.

Power Trim

Explains the function and operation of the power trim system.

Controls

Details various controls like key switches and start-stop switches.

Identification

Information on locating engine and drive serial numbers and data labels.

Section 2 - On The Water

Safe Boating Recommendations

Provides recommendations for safe boating practices.

Carbon Monoxide Exposure

Discusses risks and precautions related to carbon monoxide.

Basic Boat Operation

General guidance on operating the boat.

Starting, Shifting, and Stopping

Procedures for starting, shifting gears, and stopping the engine.

Trailering the Boat

Guidance on trailering the boat with the sterndrive.

Protecting People In The Water

Safety advice when people are in the water.

Impact with Underwater Hazards

Precautions when operating in shallow water or near obstacles.

Propeller Selection

Guidance on choosing the correct propeller.

Break-In

Procedures for engine and sterndrive break-in.

Section 3 - Specifications

Fuel Requirements

Details on required fuel types and specifications.

Antifreeze/Coolant

Information on antifreeze/coolant types and use.

Engine Oil

Recommendations for engine oil type and viscosity.

Engine Specifications

Technical specifications for the engine.

Section 4 - Maintenance

Owner and Operator Responsibilities

Outlines responsibilities for maintenance and operation.

Maintenance Schedule (Sterndrive Models)

Schedules for routine and scheduled maintenance tasks.

Engine Oil

Procedures for checking and changing engine oil.

Sterndrive Gear Lube

Procedures for checking and filling sterndrive gear lube.

Water-Separating Fuel Filter

Procedures for draining and replacing the fuel filter.

Seawater System

Maintenance procedures for the seawater system.

Corrosion Protection

Information on corrosion protection and ground circuits.

Lubrication

Lubrication procedures for various components.

Propellers

Procedures for propeller removal and installation.

Drive Belt

Information on drive belts and failure identification.

Section 5 - Storage

Cold Weather (Freezing Temperature), Seasonal Storage, and Extended Storage

Procedures for storing the power package in various conditions.

Seasonal Storage Instructions (Six Months or Less)

Specific instructions for seasonal storage.

Recommissioning

Procedures for recommissioning the engine after storage.

Section 6 - Troubleshooting

Troubleshooting Charts

Tables listing possible causes and remedies for engine problems.

Engine Will Not Start, or Is Hard to Start

Troubleshooting for starting difficulties.

Excessive Engine Temperature

Troubleshooting for engine overheating.

Low Engine Oil Pressure

Troubleshooting for low oil pressure.

Steering Wheel Turns Hard or Jerky

Troubleshooting for steering system problems.

Power Trim Does Not Operate (Electric Motor Operates but Sterndrive Unit Does Not Move)

Troubleshooting for power trim operation issues.

Section 7 - Customer Assistance Information

Owner Service Assistance

Information on obtaining service and support.

Contact Information for Mercury Marine Customer Service

Contact details for customer service.

Section 8 - Checklists

Predelivery Inspection Checklist

A checklist for pre-delivery inspection of the power package.

Customer Delivery Inspection

A checklist for customer delivery inspection.

Section 9 - Maintenance Log

Maintenance Log

A log for recording maintenance performed on the power package.