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4D68
Mitsubishi 4D68 User Manual
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4D68
ENGINE
(E
-
W)
-
Drive
Belt
and
Glow
Plug
1
1A-3-1
3.
DRIVE
BEL
T
AN
D
GLOW
PLUG
REMOV
AL
AND
INST
ALLA
TION
DEN0885
1
2
3
4
5
6
7
8
9
10
11
12
13
Nm
18
Nm
1.8
Nm
44
Nm
10
Nm
23
Nm
9N
m
25
Nm
Removal
steps
1.
Oil
level
gauge
2.
O-ring
3.
Oil
level
gauge
guide
4.
O-ring
5.
Drive
belt
(V
-type)
6.
Pulley
(for
power
steering
pump
drive)
7.
W
ater
pump
pulley
8.
Alternator
brace
9.
Alternator
10.
Crankshaft
pulley
1
1
.
Glow
plug
plate
A
A
""
A
A
12.
Glow
plug
PWEE9609
E
Dec.
1996
Mitsubishi
Motors
Corporation
16
18
Table of Contents
Engine
1
Table of Contents
1
Sectional View of Engine
3
General Information
3
Sectional View of Engine
4
General Specifications
5
Specifications 11A-1-1
6
Service Specifications
6
Rework Dimensions
8
Torque Specifications
9
11A-1-5 Specifications
10
New Tightening Method - by Use of Bolts to be Tightened in Plastic Area
12
Sealant
12
Form-In-Place Gasket
13
Special Tools
14
Special Tools 11A-2-1
14
3-1
17
Drive Belt and Glow Plug
17
Timing Belt
19
Timing Belt 11A-4-1
19
Removal and Installation
19
Removal Service Points
20
4D68 Engine (E
21
Installation Service Points
22
Timing Belt Installation
24
Glow Plug, Fuel Injection Pump and Injection Nozzle
27
Injection Nozzle
27
Fuel Injection Pump Bracket Nut
27
Intake and Exhaust Manifolds
30
Intake and Exhaust Manifolds 11A-6-1
30
Intake and Exhaust Manifold
30
Air Temperature Sensor
30
Air Intake Fitting Bolt
30
EGR Valve Bolt
30
Turbocharger Heat Protector Bolt M8
30
Exhaust Fitting Heat Protector Bolt
30
Oil Return Pipe Bolt
30
Turbocharger Assembly Bolt
30
Oil Return Pipe Bolt
31
Water Pump, Thermostat, Hose and Pipes
32
7-1
32
Engine Coolant Temperature Sensor
32
Water Pump Bolt
32
Vacuum Pump Bolt
32
Water Inlet Fitting Bolt
32
4D68 ENGINE (E - W) - Specifications
34
Rocker Arms, Rocker Shaft and Camshaft . . . 11A-8-1
35
Adjusting Nut
35
Camshaft Bearing Cap Bolt M8 ¢ 25, M8
35
Valve Clearance Adjustment
37
Cylinder Head, Valves and Valve Springs
39
9-1
39
Cylinder Head Bolt
39
Cylinder Head Bolt Installation
41
Inspecting Cylinder Head
42
Front Case, Counterbalance Shafts and Oil Pan
46
Drain Plug
46
Oil Level Sensor Bolt
46
Oil Screen Bolt
46
Oil Cooler Bypass Valve
46
Relief Plug
46
Oil Filter Bracket Bolt
46
Flange Bolt
47
Plug
47
Front Case Bolt
52
11-1
54
Pistons and Connection Rods
54
Connecting Rod Cap Nut
54
Pistons and Connecting Rods
54
Crankshaft, Cylinder Block and Flywheel . . . 11A-12-1
60
Flywheel Bolt 132
60
Rear Plate Bolt
60
Bearing Cap Bolt
60
Check Valve
60
4
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Mitsubishi 4D68 Specifications
General
Brand
Mitsubishi
Model
4D68
Category
Engine
Language
English
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