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Mitsubishi 4DQ50 User Manual

Mitsubishi 4DQ50
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SERVICE MANUAL
MITSUBISHI
DIESEL ENGINE
4DQ50
MITSUBISHI HEAVY INDUSTRIES, LTD.
No. 5-1, Marunouchi, 2-chome Chiyoda-ku, Tokyo Japan
Phone: Tokyo (03) 212-3111 Telex: J22282, J22443 HISHIJU
SERVICE MANUAL
99609-50000
DEC 1985

Table of Contents

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Mitsubishi 4DQ50 Specifications

General IconGeneral
Engine Model4DQ50
Number of Cylinders4
Cooling SystemWater-cooled
Starting SystemElectric starter
Engine TypeDiesel
Lubrication SystemForced lubrication

Summary

Chapter 1 Operation and Handling

New Engine

Initial checks and preparations before using a new engine.

Checkup and Preparations Prior to Starting

Pre-operation checks for engine oil, coolant, fuel, and power.

Engine Starting

Procedures for starting the 4DQ50 engine using push button or key switches.

After the Engine's Start

Warm-up procedure and checks after the engine has started.

Engine Operation

How to operate the engine with pneumatic or mechanical governors.

During Operation

Monitoring engine parameters like oil pressure, water temperature, and generator charge.

Stopping

Proper procedure for shutting down the engine to prevent damage.

Handling in Cold Weather

Specific instructions for starting and operating the engine in cold temperatures.

Handling in the Hot Season

Recommendations for operating the engine during hot weather conditions.

Chapter 2 Fuel, Oil and Cooling Water

Fuel

Guidelines for selecting and using appropriate fuel for the engine.

Engine Oil

Requirements for engine oil quality, viscosity, and recommended classes.

Time to Change Engine Oil

Guidance on when to change engine oil based on usage and testing.

Diaphragm Oil (Pneumatic Governor)

Information on diaphragm oil for pneumatic governor lubrication.

Cooling Water

Requirements for cooling water quality and handling of the cooling system.

Chapter 3 Regular Servicing

Lubrication

Details on lubricating engine components, including oil pan and oil level checks.

Fuel Injection Pump Cam Case

Checking and changing oil in the fuel injection pump cam case.

Governor (Pneumatic)

Lubrication requirements for the pneumatic governor.

Governor (Mechanical)

Lubrication of the mechanical governor and fuel injection pump.

Air Cleaner (with oil bath type)

Checking and changing oil for the oil bath type air cleaner.

Starter

Lubrication of the starter pinion shaft bearing.

Tension Pulley

Greasing the tension pulley when equipped.

Air System

Maintenance of the engine air intake system.

Air Cleaner (oil bath type)

Details on oil and oil changes for the oil bath type air cleaner.

Air Cleaner (Filter paper type)

Handling and cleaning of the filter paper type air cleaner element.

Valve Clearances

Checking and adjusting valve clearances for optimal engine performance.

Compression Pressure

Measuring compression pressure to assess engine cylinder health.

Oil System

Overview of the engine's forced lubrication system.

Oil Pan

Procedures for checking oil level and changing oil in the oil pan.

Oil Filter

Maintenance and replacement procedures for the oil filter element.

Differential Bypass Valve

Function and purpose of the differential bypass valve in the oil filter.

Oil Pressure

Monitoring oil pressure and troubleshooting low oil pressure issues.

Fuel System

Description of the engine's fuel delivery system.

Fuel Filter

Maintenance and replacement of the fuel filter element.

Bleeding (or priming)

Procedure for bleeding air from the fuel system.

Checkup of Nozzles

Inspecting and servicing fuel injection nozzles for proper function.

Fuel Injection Pump

Maintenance and troubleshooting of the fuel injection pump.

Fuel Injection Timing

Adjusting the fuel injection timing for optimal engine performance.

Governor (pneumatic)

Explanation of the pneumatic governor's structure and operation.

Governor (mechanical)

Description of the mechanical governor's structure and operation.

Automatic Timer

Function of the automatic timer for adjusting injection timing.

Cooling System

Maintenance of the engine's cooling water circulation system.

Cooling Water and Radiator

Maintenance of the cooling water system and radiator for efficient cooling.

Thermostat

Checking and servicing the thermostat for proper engine temperature regulation.

Tension of Fan Belt

Adjusting fan belt tension for optimal cooling system performance.

Electric System

Overview of the engine's electrical system components.

D.C. Generator

Description and maintenance of the DC generator.

A.C. Generator

Description and maintenance of the AC generator.

Starter

Maintenance and troubleshooting of the starter motor.

Battery

Maintenance and care of the engine battery.

Re-screwing of Main Bolts

Cylinder Head Clamp Bolts

Procedure for tightening cylinder head clamp bolts to specified torque.

Main Bearing Caps and Connecting Rod Caps

Checking and tightening bolts on main bearing and connecting rod caps.

Others

Keeping other essential bolts and nuts tight for engine integrity.

Chapter 4 Trouble-Shooting

Trouble Shooting Chart

A comprehensive chart to diagnose and resolve engine problems.

Trouble Shooting Chart (Appendix)

Additional diagnostic information for troubleshooting engine issues.

Chapter 5 Overhauling Instructions

General Instructions

General guidelines and conditions requiring engine overhaul.

Cylinder Head and Valves

Procedures for refacing valve seats and replacing valve guides.

Rocker Shaft Brackets

Removal and installation of rocker shaft brackets.

Pistons and Connecting Rods

Procedures for removing and installing pistons and connecting rods.

Cylinders

Information on cylinder oversizes and replacement of cylinder liners.

Bearing Metals

General cautions and handling of bearing metals during assembly.

Timing Gear

Details on the timing gear train and its components.

Valve Timing

Diagram and procedure for checking and setting valve timing.

Oil Seals

Proper installation of oil seals on the crankshaft.

Mountings

Guidelines for setting engine mountings.

Oil Pan Installing

Procedures for correctly installing the engine oil pan.

Oil Pump

Installation of the oil pump case cover.

Water Pump

Procedure for disassembling, servicing, and reassembling the water pump.

Bolt Screwing

Torque specifications and procedures for screwing various bolts.

Model 4DQ50 Engine

General

General specifications for the engine, including speed and pressure.

Pistons

Specifications for pistons, rings, and piston pins.

Crank Shaft

Specifications for the crankshaft and its bearings.

Service Standards

Check Venturi or Governor

Standards for checking the Venturi or Governor.

Check Bearing Clearances

Standards for checking and adjusting bearing clearances.

Piston Pins

Standards for piston pins and their replacement limits.

Chapter 6 Tools

Common Tools

List of common tools required for routine engine servicing.

Special Tools

List of special tools available for engine overhauling.

Chapter 7 Main Specifications and Performance

Main Specifications

Key technical specifications of the Mitsubishi Diesel Engine Model 4DQ50.

Performance of 4DQ50 Diesel Engine

Performance data for various applications like generators and construction equipment.

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