OPERATIONS INSIDE THE VEHICLE
PERIODIC INSPECTION AND MAINTENANCE
2-29
CLEARANCE BETWEEN BRAKE PEDAL
AND FLOORBOARD
1. Turn up the carpet etc. under the brake pedal.
2. Start the engine, depress the brake pedal with
approximately 490 N of force, and measure the
clearance between the brake pedal and the
floorboard.
Standard value (C):
<Short wheelbase, Long wheelbase-2800,
3000> 85 mm or more
<Long wheelbase-3200, 3800> 80 mm or
more
3. If the clearance is outside the standard value,
check for air trapped in the brake line and
thickness of the disc brake pad.
4. Return the carpet, etc.
CLUTCH PEDAL CHECK AND ADJUST-
MENT
1. Turn back the carpet etc. under the clutch pedal.
2. Measure the clutch pedal height. If the height is
outside the standard value, go to step 4.
Standard value (A):
<LHD> 202.7 − 205.7 mm
<RHD> 195.7 − 198.7 mm
3. Measure the clutch pedal clevis pin play. If the
play is outside the standard value, go to Step 5.
Standard value (B): 1 − 3 mm
CAUTION
Do not push in the master cylinder pushrod at
this time, otherwise the clutch will not operate
properly.
4. If the clutch pedal height is not within the standard
value, loosen the setting nut and the locking nut
(vehicles with auto-cruise control) to adjust the
clutch pedal height to the standard value and
move the pushrod and the clutch switch (vehicles
with auto-cruise control).
5. If the clutch pedal clevis pin play is not within the
standard value, loosen the setting nut and move
the pushrod to adjust.
6. After the adjustments, confirm that the clutch
pedal free play (measured at the face of the pedal
pad) and the distance between the clutch pedal
(the face of the pedal pad) and the floorboard
when the clutch is disengaged are within the
standard value ranges.
Standard value (C): 4 − 13 mm
Standard value (D):
<LHD> 125 mm or more
<RHD> 120 mm or more
AC606587
C
AB
AC604551
B
A
AB
Clutch pedal clevis pin
play
Clutch pedal height
AC704095
Setting nut
Clutch switch
AB
Locking nut
12 ± 3 N·m
Pushrod
AC604553
D
C
AB
Clutch pedal free play
Distance between the clutch pedal
and the floorboard when the clutch
is disengaged
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