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Motorola Professional GP340 User Manual

Motorola Professional GP340
290 pages
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Professional Radio
GP Series
Detailed Service Manual
6866558D04-O

Table of Contents

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Motorola Professional GP340 Specifications

General IconGeneral
Channel Capacity16 channels
Dimensions137 x 57.5 x 37.5 mm
IP RatingIP54
Operating Temperature-30°C to +60°C
Frequency Range136-174 MHz (VHF), 403-470 MHz (UHF)
Power Output1-5W (VHF), 1-4W (UHF)
Power Supply7.5V
Battery Lifeup to 11 hours (with standard battery)
Weight420g (with standard NiMH battery)

Summary

Safety Information

Product Safety and RF Exposure for Portable Two-Way Radios

Information and instructions for the safe and efficient operation of Motorola Portable Two-Way Radios.

RF Energy Exposure Awareness and Control Information and Operational Instructions for Occupational Use

Guidelines for occupational use, informing users about RF energy exposure and control.

Federal Communication Commission (FCC) Regulations

FCC rules for RF exposure limits and user awareness for occupational requirements.

Compliance with RF Exposure Standards

RF Exposure Compliance and Control Guidelines and Operating Instructions

Procedures for controlling occupational RF exposure and ensuring compliance with limits.

Electromagnetic Interference/Compatibility

Medical Devices

Recommendations for maintaining separation between radios and pacemakers for safe operation.

Use of Communication Devices While Driving

Guidelines for safe radio use while driving, emphasizing attention to the road.

Operational Warnings

Vehicles with an air bag

Warning about placing radios in air bag deployment areas due to inflation force.

Potentially explosive atmospheres

Warning to turn off radios in potentially explosive atmospheres unless certified intrinsically safe.

Blasting caps and areas

Warning to turn off radios near blasting caps or in blasting areas.

Intrinsically Safe Radio Information

Operational Cautions for Intrinsic Safe Equipment

Cautions for operating intrinsically safe equipment in hazardous atmospheres.

Warnings for Radios Approved as Intrinsically Safe

Warnings related to shipping, modifications, and use of intrinsically safe radios.

Repair

Do Not Substitute Options or Accessories

Guidance on using approved system components to maintain intrinsic safety certification.

Model Chart and Technical Specifications

GP340 Model Chart

Details of the GP340 model, including specifications and required items.

GP640 / GP680 Model Chart

Details of the GP640/GP680 models, including specifications and required items.

Technical Specifications

General and specific technical data for the radios, including dimensions and battery life.

Theory of Operation

Introduction

Overview of the chapter's content covering 300-350MHz circuits.

Transmitter

Detailed theory of operation for the transmitter circuits.

Power Amplifier

Explanation of the power amplifier's function and components.

Antenna Switch

Description of the antenna switch circuit's operation in transmit and receive modes.

Harmonic Filter

Explanation of the harmonic filter's design and function for attenuating unwanted frequencies.

Antenna Matching Network

Description of the antenna matching network's role in optimizing performance.

Power Control Integrated Circuit (PCIC)

Explanation of the PCIC's function in regulating transmitter output power.

Receiver

Overview of the receiver's function, front end, back end, and AGC circuits.

Receiver Front-End

Detailed explanation of the receiver's front-end circuitry and signal path.

Automatic Gain Control Circuit

Explanation of the front-end AGC circuit's function and components for gain reduction.

Frequency Generation Circuitry

Overview of the circuitry responsible for generating frequencies.

Synthesizer

Detailed explanation of the Fractional-N synthesizer and its components.

Voltage Controlled Oscillator (VCO)

Explanation of the VCOBIC's role in generating RF signals for receive and transmit modes.

Troubleshooting Charts

Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)

Step-by-step guide for troubleshooting receiver issues.

Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)

Continuation of the receiver troubleshooting flow chart.

Troubleshooting Flow Chart for Transmitter

Step-by-step guide for troubleshooting transmitter issues.

Troubleshooting Flow Chart for Synthesizer

Step-by-step guide for troubleshooting synthesizer issues.

Troubleshooting Flow Chart for VCO

Step-by-step guide for troubleshooting VCO issues.

PCB/Schematics/Parts Lists

Allocation of Schematics and Circuit Boards

Allocation of schematics and circuit boards for controller and 300R1 components.

Controller Circuits

Information on controller circuits and their corresponding schematics and parts lists.

PCB 8485726Z01 - Schematics

Component layout diagram for PCB 8485726Z01.

300R1 (300-350MHz) Controls and Switches

Schematic for the radio's controls and switches, including buttons and connectors.

300R1 (300-350MHz) Receiver Front End

Schematic diagram for the 300R1 receiver front-end components.

300R1 (300-350MHz) Receiver Back End

Schematic diagram for the 300R1 receiver back-end components.

300R1 (300-350MHz) Synthesizer

Schematic diagram for the 300R1 synthesizer circuit.

300R1 (300-350MHz) Voltage Controlled Oscillator

Schematic diagram for the 300R1 voltage controlled oscillator circuit.

300R1 (300-350MHz) Transmitter

Schematic diagram for the 300R1 transmitter circuit.

PCB 8485726Z01 - Parts List

Detailed list of parts for PCB 8485726Z01.

Service Maintainability

Introduction

Scope of Manual

Defines the manual's purpose and intended audience.

Warranty and Service Support

Information on Motorola's product support, including exchange and repair services.

Warranty Period and Return Instructions

Details on warranty terms, conditions, and return procedures for product service.

After Warranty Period

Information on Motorola's support services available after the warranty period expires.

European Radio Support Centre (ERSC)

Contact information for Motorola's European Repair and Service Centre.

Piece Parts

Information on ordering replacement parts and spare parts directly from Motorola.

Technical Support

Information on Motorola Product Services availability for resolving malfunctions.

Related Documents

List of documents directly related to the product's use and maintainability.

Radio Model Information

Maintenance

Introduction

Overview of the chapter's topics: preventive maintenance, CMOS handling, and repair procedures.

Preventive Maintenance

Recommendations for periodic visual inspection and cleaning of the radio.

Inspection

Guidance on checking external surfaces and controls for functionality and cleanliness.

Cleaning

Procedures for cleaning external plastic surfaces and internal circuit boards using recommended agents.

Safe Handling of CMOS and LDMOS

Precautions for preventing damage to CMOS and LDMOS devices during disassembly and repair.

General Repair Procedures and Techniques

Guidelines for replacing damaged parts with identical components or proper Motorola part numbers.

Parts Replacement and Substitution

Guidelines for replacing damaged parts with identical components or proper Motorola part numbers.

Rigid Circuit Boards

Considerations for soldering and unsoldering components on multi-layer printed circuit boards.

Flexible Circuits

Techniques for soldering flexible circuits, emphasizing avoiding excessive heat and bending.

Chip Components

Procedures for removing and replacing chip components using hot-air or soldering iron stations.

Shields

Procedures for removing and replacing shields using a R1070 station.

Notes For All Schematics and Circuit Boards

Service Aids

Recommended Test Tools

List of service aids recommended for radio maintenance and testing.

Table 3-2 Recommended Test Tools

List of recommended tools for radio maintenance, including disassembly tools and soldering equipment.

Test Equipment

List of test equipment required for servicing radios, including analyzers and oscilloscopes.

Keypad and Flex Service Information

PCB / Schematics / Parts Lists

Allocation of Schematics and Circuit Boards

Allocation of schematics and circuit boards for flexible connectors and keypads.

Flexible Connectors

Allocation of schematics for Keypad/Controller Flex and Universal Flex connectors.

Keypad PCBs

Allocation of schematics and parts lists for standard and GP1280 keypads.

Keypad - Controller Flex

Schematic diagram for the Keypad/Controller Interconnect Flex.

Universal Connector Flex

Schematic diagram for the Universal Flex connector.

PCB 8480574Z06 - Diagram

Layout diagrams for the standard keypad PCB (8480574Z06).

Keypad Schematic Diagram (PCB No. 8480574Z06)

Schematic diagram for the standard keypad PCB (8480574Z06).

PCB 8480574Z06 - Parts List

Parts list for the standard keypad PCB (8480574Z06).

Power Distribution and Controller Service Information

Theory of Operation

Overview

Overview of the chapter covering power distribution and controller circuits.

Radio Power Distribution

Explanation of the DC power distribution throughout the radio board.

Controller Circuits

Description of the controller board as the central interface for radio subsystems.

Controller Architecture

Description of the controller board's architecture, separating MCU digital and audio/signalling.

MCU Digital Architecture

Details of the digital architecture, including microcontroller, EEPROM, RAM, and ROM.

Real Time Clock

Explanation of the Real Time Clock (RTC) module for message time stamping and time keeping.

ModB/Vstby Supply

Information on the supply variations to the ModB/Vstby pin based on conditions.

Audio/Signaling Architecture

Explanation of the audio/signalling/filter/companding IC and audio power amplifier components.

Troubleshooting Charts

300R1 Controller

Troubleshooting chart for the 300R1 controller issues.

VHF Controller (except models with PCB 8486473Z04)

Troubleshooting chart for VHF controllers, excluding specific PCB models.

VHF Controller (for models with PCB 8486473Z04)

Troubleshooting chart for VHF controllers specifically for models with PCB 8486473Z04.

Lowband Controller

Troubleshooting chart for lowband controller issues.

Controller Schematics

Allocation of Schematics and Circuit Boards

Allocation of schematics and circuit boards for controller circuits.

Controller Circuits

Details on controller circuit schematics and PCB component layouts for lowband.

Voice Storage Facility

Information on the voice storage facility and its schematics.

Controller - Set 1 (PCB 8486062B12/B14, 8485726Z01)

Overall controller schematic for Set 1 PCBs.

Controller ASIC/ ON-OFF

Schematic diagram for the controller's ASIC and ON/OFF circuitry.

Controller MicroProcessor

Schematic diagram for the controller's microprocessor.

Controller Interface

Schematic diagram for the controller interface.

Controller Memory

Schematic diagram for the controller memory components.

Controller - Set 2 ( PCB 8486101B09/B10)

Overall controller schematic for Set 2 PCBs.

Controller ASFI C / ON-OFF

Schematic diagram for the controller's ASIC and ON/OFF circuitry.

Controller Memory

Schematic diagram for the controller memory components.

Controller MicroProcessor

Schematic diagram for the controller's microprocessor.

Controller Interface

Schematic diagram for the controller interface.

Controller Audio Power Amplifier

Schematic diagram for the controller's audio power amplifier.

Controller - Set 3 (PCB 8485658Z01)

Overall controller schematic for Set 3 PCBs.

Controller ASFI C / ON-OFF

Schematic diagram for the controller's ASIC and ON/OFF circuitry.

Controller MicroProcessor

Schematic diagram for the controller's microprocessor.

Controller Interface

Schematic diagram for the controller interface.

Controller Memory

Schematic diagram for the controller memory components.

Controller - Set 4 (PCB 8486062B16/8486062B17/8486101B11)

Overall controller schematic for Set 4 PCBs.

Controller ASFI C / ON-OFF

Schematic diagram for the controller's ASIC and ON/OFF circuitry.

Controller Micro Processor

Schematic diagram for the controller's microprocessor.

Controller Interface

Schematic diagram for the controller interface.

Controller Memory

Schematic diagram for the controller memory components.

Controller - Set 5 (PCB 8485726Z04)

Overall controller schematic for Set 5 PCBs.

Controller ASFI C / ON-OFF

Schematic diagram for the controller's ASIC and ON/OFF circuitry.

Controller Micro Processor

Schematic diagram for the controller's microprocessor.

Controller Interface

Schematic diagram for the controller interface.

Controller Memory

Schematic diagram for the controller memory components.

Overall Controller Schematic

Overall schematic for the controller, showing interconnections between major blocks.

Controller ASFI C / ON-OFF

Schematic diagram for the controller's ASIC and ON/OFF circuitry.

Controller Micro Processor

Schematic diagram for the controller's microprocessor.

Controller Interface

Schematic diagram for the controller interface.

Controller Memory

Schematic diagram for the controller memory components.

VHF (136-174MHz) Service Information

Model Chart and Technical Specifications

GP320/GP340/GP360/GP380 Model Chart

Model chart for GP320, GP340, GP360, GP380 series radios.

GP140 Model Chart

Model chart for the GP140 radio.

GP640/GP680 Model Chart

Model chart for the GP640 and GP680 radios.

GP1280 Model Chart

Model chart for the GP1280 radio.

GP240/GP280/GP540/GP580 Model Chart

Model chart for GP240, GP280, GP540, GP580 series radios.

Technical Specifications

Detailed technical specifications for the VHF radios.

Introduction

Introduction to the theory of operation for VHF circuits in the radio.

VHF Transmitter

Detailed theory of operation for the VHF transmitter.

Power Amplifier (PA)

Explanation of the power amplifier's function and components.

Antenna Switch

Description of the antenna switch circuit's operation.

Harmonic Filter

Explanation of the harmonic filter's design and function.

Antenna Matching Network

Description of the antenna matching network's role.

Power Control Integrated Circuit (PCIC)

Explanation of the PCIC's function in regulating transmitter output power.

VHF Receiver (for all models except those with PCB8486473Z04)

Detailed description of the VHF receiver's front end, back end, and AGC circuits.

Receiver Front-End

Explanation of the VHF receiver's front-end circuitry.

VHF Receiver (for models with PCB 8486473Z04)

Detailed description of the VHF receiver's front end, back end, and AGC circuits for specific PCB models.

Receiver Front-End

Explanation of the VHF receiver's front-end circuitry for specific PCB models.

Frequency Generation Circuit

Explanation of the frequency generation circuitry.

Synthesizer

Detailed explanation of the Fractional-N synthesizer.

Voltage Controlled Oscillator (VCO)

Explanation of the VCO's function and components.

Voice Storage (GP1280)

Explanation of the voice storage feature and its audio path.

Troubleshooting Charts

Troubleshooting Flow Chart for Receiver, for all models except those with PCB 8486473Z04 (Sheet 1 of 2)

Step-by-step guide for troubleshooting receiver issues, excluding specific PCB models.

Troubleshooting Flow Chart for Receiver, for models with PCB 8486473Z04 (Sheet 1 of 2)

Step-by-step guide for troubleshooting receiver issues for models with PCB 8486473Z04.

Troubleshooting Flow Chart for Receiver, for models with PCB 8486473Z04 (Sheet 2 of 2)

Continuation of receiver troubleshooting for specific PCB models.

Troubleshooting Flow Chart for Transmitter

Step-by-step guide for troubleshooting transmitter issues.

Troubleshooting Flow Chart for Synthesizer

Step-by-step guide for troubleshooting synthesizer issues.

Troubleshooting Flow Chart for VCO

Step-by-step guide for troubleshooting VCO issues.

Troubleshooting Flow Chart for Receive Message/Personal Memo Recording

Troubleshooting chart for issues related to receiving messages and personal memo recording.

Troubleshooting Flow Chart for Message Playback

Troubleshooting chart for issues related to message playback.

VHF PCB/SCHEMATICS/PARTS LISTS

Allocation of Schematics and Circuit Boards

Allocation of schematics and circuit boards for VHF circuits.

Controller Circuits

Details on controller circuit schematics and PCB component layouts.

Voice Storage Facility

Information on the voice storage facility and its schematics.

VHF PCB 8486062B12 / Schematics

Component layout diagram for VHF PCB 8486062B12.

VHF (136-174 MHz) Receiver Front End

Schematic diagram for the VHF receiver front-end components.

VHF (136-174 MHz) Receiver Back End

Schematic diagram for the VHF receiver back-end components.

VHF (136-174 MHz) Synthesizer

Schematic diagram for the VHF synthesizer circuit.

VHF (136-174 MHz) Voltage Controlled Oscillator

Schematic diagram for the VHF voltage controlled oscillator circuit.

VHF (136-174 MHz) Transmitter

Schematic diagram for the VHF transmitter circuit.

VHF PCB 8486062B12 Parts List

Detailed list of parts for VHF PCB 8486062B12.

VHF PCB 8486101B09 / Schematics (GP1280)

Component layout diagram for VHF PCB 8486101B09.

VHF (136-174 MHz) GP1280 - Voice Storage Schematic

Schematic diagram for the GP1280 voice storage feature.

VHF (136-174 MHz) Main Board Top Side

Top side component layout for VHF PCB 8486101B10.

VHF (136-174 MHz) Main Board Bottom Side

Bottom side component layout for VHF PCB 8486101B10.

VHF PCB 8486062B16 Parts List

Detailed list of parts for VHF PCB 8486062B16.

VHF PCB 8486062B16 Parts List

Detailed list of parts for VHF PCB 8486062B16.

VHF PCB 8486062B16 Parts List

Detailed list of parts for VHF PCB 8486062B16.

VHF PCB 8486062B16 / Schematics

Component layout diagram for VHF PCB 8486062B16.

VHF PCB 8486062B17 Parts List

Detailed list of parts for VHF PCB 8486062B17.

VHF PCB 8486062B17 Parts List

Detailed list of parts for VHF PCB 8486062B17.

VHF PCB 8486062B16 / Schematics

Component layout diagram for VHF PCB 8486062B16.

VHF (136-174 MHz) Main Board Bottom Side

Bottom side component layout for VHF PCB 8486062B16.

VHF (136-174 MHz) Controls and Switches

Schematic diagram for VHF controls and switches.

VHF (136-174 MHz) Receiver Front End

Schematic diagram for the VHF receiver front-end.

VHF (136-174 MHz) Receiver Back End

Schematic diagram for the VHF receiver back-end.

VHF (136-174 MHz) Synthesizer

Schematic diagram for the VHF synthesizer.

VHF (136-174 MHz) Voltage Controlled Oscillator

Schematic diagram for the VHF voltage controlled oscillator.

VHF (136-174 MHz) Transmitter

Schematic diagram for the VHF transmitter.

VHF PCB 8486062B16 Parts List

Detailed list of parts for VHF PCB 8486062B16.

VHF PCB 8486062B16 Parts List

Detailed list of parts for VHF PCB 8486062B16.

VHF PCB 8486062B16 Parts List

Detailed list of parts for VHF PCB 8486062B16.

VHF PCB 8486062B16 Parts List

Detailed list of parts for VHF PCB 8486062B16.

VHF PCB 8486062B16 / Schematics

Component layout diagram for VHF PCB 8486062B16.

VHF (136-174 MHz) Main Board Bottom Side

Bottom side component layout for VHF PCB 8486062B16.

VHF PCB 8486101B11 Parts List

Detailed list of parts for VHF PCB 8486101B11.

VHF PCB 8486101B11 Parts List

Detailed list of parts for VHF PCB 8486101B11.

VHF PCB 8486101B11 Parts List

Detailed list of parts for VHF PCB 8486101B11.

VHF PCB 8486101B11 / Schematic

Component layout diagram for VHF PCB 8486101B11.

VHF PCB 8486101B11 Parts List

Detailed list of parts for VHF PCB 8486101B11.

VHF PCB 8486101B11 Parts List

Detailed list of parts for VHF PCB 8486101B11.

VHF PCB 8486101B11 Parts List

Detailed list of parts for VHF PCB 8486101B11.

VHF PCB 8486473Z04 / Schematics

Component layout diagram for VHF PCB 8486473Z04.

VHF (136-174 MHz) Controls and Switches

Schematic diagram for VHF controls and switches.

VHF (136-174 MHz) Receiver Front End

Schematic diagram for the VHF receiver front-end.

VHF (136-174 MHz) Receiver Back End

Schematic diagram for the VHF receiver back-end.

VHF (136-174 MHz) Synthesizer

Schematic diagram for the VHF synthesizer.

VHF (136-174 MHz) Voltage Controlled Oscillator

Schematic diagram for the VHF voltage controlled oscillator.

VHF (136-174 MHz) Transmitter

Schematic diagram for the VHF transmitter.

VHF PCB 8486473Z04 Parts List

Detailed list of parts for VHF PCB 8486473Z04.

VHF PCB 8486473Z04 Parts List

Detailed list of parts for VHF PCB 8486473Z04.

Lowband Service Information

Model Chart and Technical Specifications

GP340/GP380 Model Chart

Model chart for GP340/GP380 series radios.

Technical Specifications

Technical specifications for the lowband radios.

Theory of Operation

Introduction to the theory of operation for lowband RF circuits.

Lowband Transmitter

Detailed theory of operation for the lowband transmitter.

Power Amplifier (PA)

Explanation of the power amplifier's function and components.

Antenna Switch

Description of the antenna switch circuit's operation.

Harmonic Filter

Explanation of the harmonic filter's design and function.

Antenna Matching Network

Description of the antenna matching network's role.

Power Control Integrated Circuit (PCIC)

Explanation of the PCIC's function in regulating transmitter output power.

Lowband Receiver

Detailed description of the lowband receiver's stages.

Receiver Front-End

Explanation of the lowband receiver's front-end circuitry.

Frequency Generation Circuit

Explanation of the frequency generation circuitry.

Synthesizer

Detailed explanation of the Fractional-N synthesizer.

Troubleshooting Charts

Receiver (Sheet 1 of 2)

Step-by-step guide for troubleshooting receiver issues (Sheet 1 of 2).

Receiver (Sheet 2 of 2)

Continuation of receiver troubleshooting (Sheet 2 of 2).

Transmitter

Troubleshooting chart for transmitter issues.

Synthesizer

Troubleshooting chart for synthesizer issues.

Voltage Controlled Oscillator

Troubleshooting chart for VCO issues.

Lowband PCB/Schematics/Parts List

Allocation of Schematics and Circuit Boards

Allocation of schematics and circuit boards for lowband controller circuits.

Controller Circuits

Details on controller circuit schematics and PCB component layouts for lowband.

Lowband PCB 8485658Z03 / Schematics

Component layout diagram for Lowband PCB 8485658Z03.

Lowband (30-50 MHz) Receiver Overall Schematic

Overall schematic diagram for the lowband receiver.

Lowband (30-50 MHz) Receiver Front End

Schematic diagram for the lowband receiver front-end.

Lowband (30-50 MHz) Receiver Back End

Schematic diagram for the lowband receiver back-end.

Lowband (30-50 MHz) Synthesizer

Schematic diagram for the lowband synthesizer.

Lowband (30-50 MHz) Voltage Controlled Oscillator

Schematic diagram for the lowband voltage controlled oscillator.

Lowband (30-50 MHz) Transmitter

Schematic diagram for the lowband transmitter.

Lowband PCB 8485658Z03 Parts List

Detailed list of parts for Lowband PCB 8485658Z03.

Lowband PCB 8485658Z03 Parts List

Detailed list of parts for Lowband PCB 8485658Z03.

Lowband PCB 8485658Z03 Parts List

Detailed list of parts for Lowband PCB 8485658Z03.

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