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Navistar MaxxForce DT User Manual
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SECTION
3
–
INSTRUMENTS,
INDICA
T
ORS,
AND
SWITCHES
Switches
ENGINE
BRAKE
ON/OFF
SWITCH
Figure
22
Engine
brake
ON
/
OFF
switch
T
urns
engine
compression
brake
ON
or
OFF
.
ENGINE
EXHAUST
BRAKE
ON/OFF
T
OGGLE
SWITCH
Figure
23
Exhaust
brake
toggle
switch
The
exhaust
brake
toggle
switch
turns
engine
exhaust
brake
ON
or
OFF
.
NOTE:
The
Exhaust
Brake
and
Engine
Exhaust
Brake
can
not
be
used
together
.
Page
43
50
52
Table of Contents
Table of Contents
3
Foreword
9
Safety Information
11
Warranty
15
Federal Emission System Warranty
15
Warranty Period
15
Required Maintenance
15
Warranty Repairs and Service
15
Recommended Maintenance or Repair Parts
16
Emergency Repairs
16
What Is Not Covered by Warranty
16
Warranty Rights and Responsibilities
17
California Emission System Warranty
17
Warranty Period
17
Required Maintenance
18
Warranty Repairs and Service
18
Recommended Maintenance or Repair Parts
18
Emergency Repairs
18
What Is Covered by Warranty
19
What Is Not Covered by Warranty
19
Warranty Rights and Responsibilities
20
Section 1 - Engine Systems
21
Engine Serial Number
21
Engine Emission Label
22
Engine Accessory Labels and Identification Plates
22
Engine Specifications
23
Engine Description
25
Engine Features
27
Engine Optional Features
29
Engine Component Locations
32
Component Location - Top
32
Component Location - Front
33
Component Location - Intake Side
34
Component Location - Exhaust Side
35
Component Location - Rear
36
Section 2 - Requirements for Fuel, Engine Oil, and Coolant
37
Fuel
37
Ultra Low Sulfur Diesel (ULSD)
37
Unacceptable Fuel and Blends
37
Acceptable Fuel Blends
38
Use of Higher Biodiesel Fuel Blends (B6 to B20)
38
Unsafe Practices
39
Engine Oil
39
Engine Oil Quality and Service Categories
39
API CJ-4 for High Performance Diesel Engines
39
SAE Oil Viscosity Grades and Temperature Ranges
40
Coolant
41
Coolant Mixtures
41
Extended Life Coolant (ELC) - Red
41
Contamination of Coolant
42
Wait to Start Lamp
43
Section 3 - Instruments, Indicators, and Switches
43
Instrument Panel Gauge Cluster
43
Warning Lights
43
Idle Shutdown Indicator
44
Maintenance Lamp
44
Amber Warning Lamp (AWL)
45
RED Stop Lamp (RSL)
45
High Exhaust System Temperature (HEST) Lamp
46
Diesel Particulate Filter (DPF) Indicator
46
Malfunction Indicator Lamp (MIL)
47
Typical Water Temperature Gauge
48
Oil Pressure Gauge
49
Oil Temperature Gauge
50
Switches
51
Engine Brake ON/OFF Switch
51
Engine Exhaust Brake ON/OFF Toggle Switch
51
Air Cleaner Restriction Indicator
52
Section 4 - Engine Operation
53
Preoperation Checklist
53
Priming the Fuel System
54
Starting the Engine
54
Emergency Starting
56
Operation
57
Suggested Warm-Up Time
57
Idle Speed
57
Extended Idling Periods
58
Exhaust Aftertreatment System
58
Aftertreatment (AFT) High-Soot Auto Engine Shut down
59
Engine Idle Shutdown Timer (Federal-Optional)
59
Engine Idle Shutdown Timer (California-Standard)
60
Cold Weather Operation
61
Cold Ambient Protection (CAP)
62
Hot Weather Operation
62
Engine Shutdown
63
HD-OBD Overview
63
Radiator Shuttle Enable (RSE)
63
Road Speed Limiting (RSL)
63
Road Operation
63
Downhill Operation
64
Section 5 - Maintenance Schedule and Service Procedures
65
Maintenance Schedule
65
Service Procedures
68
Oil Level
68
Coolant Level
69
Water Separator
70
Charge Air Cooler (CAC)
72
External Leakage
72
Air Cleaner Restriction
72
Engine Oil and Filter
73
Centrifuge Filter (if Equipped)
77
Resetting Change Engine Oil Service Interval Message
80
Belt, Air Intake Piping and Clamps
81
Coolant Freeze Point
83
Fuel Filter
83
Fuel Strainer
87
Electrical System
89
Vibration Damper
89
Engine Valve Lash
89
Engine Brake Lash
89
Induction System
89
Extended Life Coolant (ELC) Extender
90
Crankcase Pressure
91
Turbochargers
91
Cleaning Diesel Particulate Filter
91
Service Cooling System
91
Section 6 - Long Term Storage
95
General Information
95
Section 7 - Service Records
97
Maintenance Service Record
97
Daily Care and Report
100
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Navistar MaxxForce DT Specifications
General
Brand
Navistar
Model
MaxxForce DT
Category
Engine
Language
English
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