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Newport HT50 Service Manual

Newport HT50
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Newport Medical Instruments, Inc.
NEWPORT HT50 VENTILATOR
Service Manual
SERHT50NA Rev. A
September 2008
(P/N HT50-H, HT50-H1, HT50-H1-B)
Exclusively distributed by:
NEWPORT MEDICAL INSTRUMENTS, INC.
1620 Sunflower Avenue
Costa Mesa, CA 92626 USA
Tel: 1.714.427.5811 Ext. 500
Tel: 1.800.451.3111 (USA only)
Fax: 1.714.427.0572
Customer Service ext. 282
www.Ventilators.com
email: Info@Ventilators.com

Table of Contents

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Newport HT50 Specifications

General IconGeneral
ModesAssist/Control, SIMV, CPAP
FiO221% to 100%
ManufacturerNewport Medical Instruments
TypeVentilator
Power SourceAC Power, DC Power, Internal Battery
Battery LifeUp to 10 hours

Summary

Operator's Responsibility

Operator's Responsibility for Patient Safety

Details the operator's role in ensuring safe and effective ventilator use and patient care.

Limitation of Liability

Outlines the terms and conditions limiting Newport Medical Instruments' liability for product use.

Warranty

Specifies the warranty period, exceptions, and conditions for the HT50 Ventilator.

Definitions

Provides definitions for terms like WARNING, CAUTION, NOTE, Inspection, Service, Repair, and Maintenance.

Typing Conventions

Explains how controls, alarms, and indicators are designated in the manual.

Warnings and Cautions

Lists general warnings and cautions related to the safe operation and maintenance of the HT50 Ventilator.

Factory Maintenance or Repair

Information on scheduled maintenance and repair services provided by Newport Technical Service.

Contact Information

Provides contact details for Newport Medical Instruments, including address, phone, fax, and email.

Specifications

Intended Use

Describes the device's purpose for providing mechanical ventilation support to adult and pediatric patients.

Symbols/Labeling Table

Lists and describes the controls, alarms, and monitors with their respective ranges or selections.

Controls/Alarms/Monitors

Details various controls, alarms, and monitored parameters of the HT50 Ventilator, including their functions and ranges.

Hardware Requirements

Specifies electrical requirements, dual internal battery details, and RS-232C interface for the HT50.

Miscellaneous Specifications

Covers operating temperature, humidity, altitude, operating pressure, and storage conditions.

Humidifier Specifications

Details specifications for the HT50-H/HT50-HB humidifier, including temperature, water volume, and intended use.

Air/Oxygen Entrainment Mixer Specifications

Outlines pneumatic requirements and FiO2 control for the optional air/oxygen entrainment mixer.

Oxygen Blending Bag Kit Specifications

Details pneumatic requirements and FiO2 control for the optional oxygen blending bag kit.

Description of Controls, Indicators, Alarms & Connectors

Front Panel Overview

Provides an overview of the HT50 front panel button functions and operating conditions.

Front Panel Controls and Indicators

Describes the function of front panel controls like On/Standby, MODE control, and various adjustment buttons.

Front Panel Alarms

Explains the visual and audible indicators for various alarms, including High/Low Paw and High/Low V.I.

Front Panel Message Display Window

Details how messages and alarms are displayed, including monitored parameters and available selections.

Left Side Connectors

Describes the purpose and connection of left-side connectors like Airway Pressure and Gas Output.

Right Side Connectors

Details right-side connectors like external power, equipotential, and power cord ferrite.

Theory of Operation

General System Overview

Provides a high-level overview of the HT50 ventilator's design, technology, and features.

A/CMV Mode (Assist/Control Mandatory Ventilation)

Explains the operation of the Assist/Control Mandatory Ventilation mode, including breath delivery and triggering.

SIMV Mode (Synchronized Intermittent Mandatory Ventilation)

Describes the SIMV mode, detailing mandatory breaths, spontaneous breathing, and lockout intervals.

SPONT Mode (Spontaneous Ventilation)

Explains the SPONT mode, where all breaths are patient-triggered and adjustable PEEP/Psupport levels are used.

Psupport (Pressure Support)

Details how Psupport functions during spontaneous breaths in SIMV and SPONT modes to elevate airway pressure.

Pressure Control (Pressure Control Ventilation)

Explains how the HT50 maintains target airway pressure throughout inspiration in Pressure Control mode.

Volume Control (Volume Control Ventilation)

Describes setting tidal volume for mandatory breaths in Volume Control ventilation and how adjustments affect flow.

Back-Up Ventilation

Explains the alarmed function that activates when inspiratory minute volume falls below a set limit.

Calibration and Operational Verification Procedure (OVP)

Introduction

States the purpose of the OVP procedure to verify proper operation after servicing or annually.

Test Equipment Required

Lists the necessary test equipment for performing the OVP and calibration procedures.

Pre-Test Inspection

Details the general inspection of the breathing circuit, filters, and connections before starting OVP.

Front Panel Test/Alarm Check

Describes how to test the functionality of front panel buttons, LEDs, displays, and alarms.

System Leak Test

Outlines the procedure for checking the pneumatic system for leaks using a vacuum gauge.

Pressure Transducers Calibration

Explains the process for calibrating the internal pressure transducers using USER SETUP and Tech. Setup.

Pressure Meter Calibration

Details the steps to calibrate the Paw meter needle to zero and 60.

Volume Factor Calibration

Describes the procedure for calibrating the volume factor using an Rp50 resistor.

Pressure Relief Valve Calibration

Explains how to calibrate the pressure relief valve to ensure proper pressure regulation.

Exhalation Valve Calibration

Details the procedure to calibrate the exhalation valve, which must be done after replacement.

Operational Set-Up (Standard Test Settings)

Guides the user through setting the ventilator to standard test parameters for calibration and verification.

Pressure Verification

Describes checks for peak and baseline pressures against a calibrated gauge and display.

P trig

Explains how to test the Ptrig sensitivity for patient effort detection and absence of auto-triggering.

PEEP/CPAP

Details how to verify PEEP/CPAP settings and Ptrig levels for proper baseline pressure measurement.

Pressure Control

Describes how to set and verify pressure control settings against a calibrated gauge and display.

Exhalation Valve Sealing

Details the procedure to check for gas leakage from the exhalation valve during inspiration.

Manual Inflation

Explains how to test the manual inflation function and verify breath termination.

High Paw Alarm

Describes how to test the High Paw alarm, verifying audible/visual alerts and pressure limits.

Low Paw Alarm

Details how to test the Low Paw alarm, verifying audible/visual alerts and pressure limits.

Check Prox Line Alarm

Explains how to test the Check Prox Line alarm by disconnecting the pressure line.

Battery Test

Outlines the procedure for testing the internal battery charge level and power switchover functionality.

Humidifier (for HT50-H)

Describes how to test the humidifier functionality, including temperature settings and fail alarms.

OVP Test Record

A template for recording the results of the Operational Verification Procedure tests.

Maintenance Procedures

Introduction

Discusses routine and technical maintenance, battery replacement recommendations, and service needs.

Tools Required

Lists the tools necessary for performing maintenance procedures, including screwdrivers and a computer.

Parts Required

Lists specific parts required for maintenance, such as pump assembly and batteries.

Routine Maintenance Procedure

Outlines routine checks for the power cord, front panel overlay, and humidifier assembly.

Annual Maintenance Procedure

Details annual maintenance tasks, including discharging the power supply and replacing the internal battery.

10,000 Hour Maintenance Procedure

Describes procedures for 10,000-hour maintenance, including pump assembly replacement and setting the service due meter.

Troubleshooting Guide

Introduction

States the guide's purpose for assisting technicians in troubleshooting and repairing the HT50 ventilator.

Mechanical and Pneumatic Troubleshooting

Provides a table of common mechanical and pneumatic problems, potential causes, and suggested corrective actions.

Electronic Troubleshooting

Offers a table of common electronic issues, potential causes, and suggested corrective actions for the HT50.

Electronic & Pneumatic Component Removal & Replacement Procedures

Introduction

Lists replaceable assemblies like battery, pump, and main board if worn or damaged.

Tools Required

Lists the specific tools needed for component removal and replacement.

Discharge the HT50 Power Supply

Provides instructions on how to safely discharge the HT50 power supply before disassembly.

Disassembly (Lower Case)

Details the steps for removing the lower case assembly of the HT50 ventilator.

Internal Battery Assembly Replacement

Explains the procedure for removing and replacing the primary internal battery.

Pump Assembly Replacement

Guides the user through the process of removing and replacing the pump assembly.

Outlet Assembly Replacement

Details the steps for replacing the outlet assembly, noting differences between models.

Humidifier Heater Assembly Replacement (HT50-H ONLY)

Provides instructions for replacing the humidifier heater assembly on HT50-H models.

Front Panel Board Replacement

Explains how to remove and replace the front panel PCB if buttons or displays malfunction.

Front Panel Bezel Replacement

Details the procedure for replacing the front panel bezel if it is cracked or dented.

Main Board Assembly Replacement

Guides the user through replacing the main PCB assembly for electronic malfunctions.

Power Supply Board Replacement

Explains how to replace the power supply board if the ventilator is inoperable on AC or DC power.

Diagrams and Parts List

Figure 9-1, Internal View

Shows a detailed internal view of the HT50 ventilator with numbered components.

Figure 9-2, Final Assembly, Front View HT50-H

Illustrates the front view of the HT50-H model, showing external components and their labels.

Figure 9-3, Final Assembly, Front View HT50-H1

Displays the front view of the HT50-H1 model, highlighting external components and their labels.

Figure 9-4, Main Board with Mounting Hardware

Provides a diagram of the main board with its mounting hardware and associated components.

Figure 9-5, Main Board Tubing Connection, Left Side

Illustrates the tubing connections on the left side of the main board.

Figure 9-6, Right Side Case

Shows the components located on the right side case of the HT50 ventilator.

Figure 9-7, Front Panel, Side View

Depicts the front panel from a side view, showing assembly steps.

Figure 9-8, Pneumatic Schematic

Presents a schematic diagram of the pneumatic system of the HT50 ventilator.

Parts Reference List

A comprehensive list of parts with their corresponding part numbers and descriptions.

Repackaging and Shipping Instructions

Introduction

Explains the importance of proper packaging for returns to avoid damage and delays.

RGA (Return Goods Authorization)

Details the process for obtaining an RGA number for returns and the required information.

Packaging: Complete Unit

Provides instructions for packaging a complete HT50 ventilator unit for return, including the use of original packaging.

Packaging: Parts or Accessories

Outlines the procedure for packaging individual parts or accessories for return shipments.

HT50 Parts and Accessories

HT50 Ventilator Parts and Accessories

Lists humidifier accessories, air/oxygen mixer, and patient breathing circuits with part numbers.

Service Parts List

Provides a detailed list of service parts, their descriptions, and corresponding part numbers.

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