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Nilfisk-Advance ecoflex BA 451D - User Manual

Nilfisk-Advance ecoflex BA 451D
120 pages
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BA 451 / BA 451D / BA 531 / BA 531D
BA 551 / BA 551D / BA 551CD / BA 611D
CA 451 / CA 531 / CA 551
SERVICE MANUAL
909 6756 000
Edition 5 2010-03
setting standards
Printed in Italy

Table of Contents

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Summary

GENERAL INFORMATION

CONVENTIONS

Defines directional terms relative to the operator's position.

MACHINE LIFTING

Safety warning regarding lifting the machine and using safety stands.

MACHINE TRANSPORTATION

Safety warnings before transporting the machine, ensuring covers are closed and key removed.

OTHER REFERENCE MANUALS

Lists available related manuals from Nilfisk Literature Service.

SAFETY

SYMBOLS

Explains warning symbols (Danger, Warning, Caution, Note, Consultation).

GENERAL INSTRUCTIONS

Specific warnings and cautions for safe operation and potential damages.

TECHNICAL DATA

DIMENSIONS

MAINTENANCE

SCHEDULED MAINTENANCE TABLE (BA Models)

Table outlining daily, weekly, semi-annual, and yearly maintenance procedures for BA models.

SCHEDULED MAINTENANCE TABLE (CA Models)

Table outlining maintenance intervals for CA models.

MACHINE NOMENCLATURE

SOLUTION;CLEAN WATER SUPPLY SYSTEM

TANK AND SUPPLY SYSTEM CLEANING

Procedure for cleaning the solution/clean water tank and supply system.

SOLUTION FILTER CLEANING

Steps to clean the solution filter for specific models.

SOLENOID VALVE DISASSEMBLY;ASSEMBLY

Step-by-step guide for disassembling and assembling the solenoid valve.

TROUBLESHOOTING (SOLUTION;CLEAN WATER SUPPLY SYSTEM)

LOW OR NO SOLUTION TO BRUSH

Identifies causes and solutions for low or no solution flow to the brush.

UNINTENDED SOLUTION FLOW

Troubleshooting for unintended solution flow when the machine is off.

ECOFLEX SYSTEM

CLEAN WATER FILTER CLEANING

Procedure to clean the clean water filter for specific models.

DETERGENT TANK CLEANING

Instructions for cleaning the detergent tank.

ECOFLEX SYSTEM DRAINING

Procedure for draining the Ecoflex system.

BRUSHING SYSTEM

BRUSHING SYSTEM;PAD CLEANING

Guide for cleaning brushes and pads, including safety precautions.

BRUSH;PAD-HOLDER;CYLINDRICAL BRUSH DECK DISASSEMBLY;ASSEMBLY (BA Models)

Steps for disassembling and assembling the brush/pad-holder deck.

BRUSH;PAD-HOLDER DECK DISASSEMBLY;ASSEMBLY (CA Models)

Instructions for deck disassembly and assembly on CA models.

BRUSH MOTOR ELECTRICAL INPUT CHECK

BRUSH MOTOR CARBON BRUSH CHECK;REPLACEMENT

RECOVERY WATER SYSTEM

RECOVERY WATER TANK AND VACUUM GRID CLEANING

Procedure for cleaning the recovery tank, grid, and checking the cover gasket.

SQUEEGEE CLEANING;CHECK;REPLACEMENT

Steps for cleaning, checking, and replacing the squeegee and its blades.

VACUUM SYSTEM MOTOR FILTER CLEANING

Guide for cleaning the vacuum system motor filter.

VACUUM SYSTEM MOTOR ELECTRICAL INPUT CHECK

Procedure to check the electrical input of the vacuum motor.

VACUUM SYSTEM MOTOR CARBON BRUSH CHECK;REPLACEMENT

Procedure for checking and replacing vacuum motor carbon brushes.

VACUUM SYSTEM MOTOR DISASSEMBLY;ASSEMBLY

Steps for disassembling and assembling the vacuum system motor.

SQUEEGEE SPRING CHECK;REPLACEMENT

Procedure for checking and replacing squeegee springs.

TROUBLESHOOTING (RECOVERY WATER SYSTEM)

VACUUM SYSTEM MOTOR DOES NOT TURN ON

Troubleshooting for vacuum system motor not turning on.

INSUFFICIENT OR NO WATER VACUUMING

Troubleshooting for poor or absent water vacuuming.

SQUEEGEE LEAVES LINING OR DOES NOT COLLECT WATER

Troubleshooting for squeegee issues related to floor contact.

DRIVE SYSTEM

SPEED POTENTIOMETER ADJUSTMENT;REPLACEMENT

Guide to adjust or replace the speed potentiometer.

MAXIMUM SPEED POTENTIOMETER DISASSEMBLY;ASSEMBLY

Steps to disassemble and assemble the maximum speed potentiometer.

DRIVE SYSTEM MOTOR ELECTRICAL INPUT CHECK

Procedure to check the drive system motor's electrical input.

DRIVE SYSTEM MOTOR CARBON BRUSH CHECK AND REPLACEMENT

Guide for checking and replacing drive system motor carbon brushes.

DRIVE SYSTEM MOTOR-DIFFERENTIAL DISASSEMBLY;ASSEMBLY

Steps for disassembling and assembling the motor-differential.

TROUBLESHOOTING (DRIVE SYSTEM)

OPEN CIRCUIT

Troubleshooting for open circuit issues in the drive system.

MACHINE DOES NOT MOVE

Identifies causes and solutions when the machine fails to move.

DRIVE SYSTEM ELECTRONIC BOARD DIAGNOSTIC TABLE

Table correlating LED flashes to diagnostic meanings and actions.

OTHER SYSTEM

SCREW AND NUT TIGHTENING CHECK (All models)

Procedure for checking screw and nut tightness.

ELECTRICAL SYSTEM

MACHINE WORKING HOUR CHECK

How to check machine working hours using the hour counter.

POWER SUPPLY CABLE CHECK

Instructions for checking the power supply cable for wear and damage.

BATTERY CHARGE AND MAINTENANCE

Refers to the User Manual for battery charge and maintenance.

BATTERY DISASSEMBLY;ASSEMBLY

Steps for disassembling and assembling the batteries.

BATTERY TYPE SETTING (WET OR GEL)

How to set the machine for WET or GEL batteries.

FUSE CHECK;REPLACEMENT

Procedure to check and replace fuses.

BRUSH MOTOR ELECTROMAGNETIC SWITCH DISASSEMBLY;ASSEMBLY

Guide for disassembling and assembling the brush motor electromagnetic switch.

DRIVE SYSTEM ELECTRONIC BOARD DISASSEMBLY;ASSEMBLY

Steps for disassembling and assembling the drive system electronic board.

FUNCTION ELECTRONIC BOARD DISASSEMBLY;ASSEMBLY

Procedure for disassembling and assembling the function electronic board.

WATER FLOW CONTROL ELECTRONIC BOARD DISASSEMBLY;ASSEMBLY (For CA 451, CA 531, CA 551)

Steps to disassemble and assemble the water flow control electronic board.

COMPONENT LAYOUT

Diagrams showing the layout of electrical components.

WIRING DIAGRAM

Wiring diagram for various models.

EB1 ELECTRONIC BOARD CONNECTOR PINS

Details of connector pins for the EB1 electronic board.

Summary

GENERAL INFORMATION

CONVENTIONS

Defines directional terms relative to the operator's position.

MACHINE LIFTING

Safety warning regarding lifting the machine and using safety stands.

MACHINE TRANSPORTATION

Safety warnings before transporting the machine, ensuring covers are closed and key removed.

OTHER REFERENCE MANUALS

Lists available related manuals from Nilfisk Literature Service.

SAFETY

SYMBOLS

Explains warning symbols (Danger, Warning, Caution, Note, Consultation).

GENERAL INSTRUCTIONS

Specific warnings and cautions for safe operation and potential damages.

TECHNICAL DATA

DIMENSIONS

MAINTENANCE

SCHEDULED MAINTENANCE TABLE (BA Models)

Table outlining daily, weekly, semi-annual, and yearly maintenance procedures for BA models.

SCHEDULED MAINTENANCE TABLE (CA Models)

Table outlining maintenance intervals for CA models.

MACHINE NOMENCLATURE

SOLUTION;CLEAN WATER SUPPLY SYSTEM

TANK AND SUPPLY SYSTEM CLEANING

Procedure for cleaning the solution/clean water tank and supply system.

SOLUTION FILTER CLEANING

Steps to clean the solution filter for specific models.

SOLENOID VALVE DISASSEMBLY;ASSEMBLY

Step-by-step guide for disassembling and assembling the solenoid valve.

TROUBLESHOOTING (SOLUTION;CLEAN WATER SUPPLY SYSTEM)

LOW OR NO SOLUTION TO BRUSH

Identifies causes and solutions for low or no solution flow to the brush.

UNINTENDED SOLUTION FLOW

Troubleshooting for unintended solution flow when the machine is off.

ECOFLEX SYSTEM

CLEAN WATER FILTER CLEANING

Procedure to clean the clean water filter for specific models.

DETERGENT TANK CLEANING

Instructions for cleaning the detergent tank.

ECOFLEX SYSTEM DRAINING

Procedure for draining the Ecoflex system.

BRUSHING SYSTEM

BRUSHING SYSTEM;PAD CLEANING

Guide for cleaning brushes and pads, including safety precautions.

BRUSH;PAD-HOLDER;CYLINDRICAL BRUSH DECK DISASSEMBLY;ASSEMBLY (BA Models)

Steps for disassembling and assembling the brush/pad-holder deck.

BRUSH;PAD-HOLDER DECK DISASSEMBLY;ASSEMBLY (CA Models)

Instructions for deck disassembly and assembly on CA models.

BRUSH MOTOR ELECTRICAL INPUT CHECK

BRUSH MOTOR CARBON BRUSH CHECK;REPLACEMENT

RECOVERY WATER SYSTEM

RECOVERY WATER TANK AND VACUUM GRID CLEANING

Procedure for cleaning the recovery tank, grid, and checking the cover gasket.

SQUEEGEE CLEANING;CHECK;REPLACEMENT

Steps for cleaning, checking, and replacing the squeegee and its blades.

VACUUM SYSTEM MOTOR FILTER CLEANING

Guide for cleaning the vacuum system motor filter.

VACUUM SYSTEM MOTOR ELECTRICAL INPUT CHECK

Procedure to check the electrical input of the vacuum motor.

VACUUM SYSTEM MOTOR CARBON BRUSH CHECK;REPLACEMENT

Procedure for checking and replacing vacuum motor carbon brushes.

VACUUM SYSTEM MOTOR DISASSEMBLY;ASSEMBLY

Steps for disassembling and assembling the vacuum system motor.

SQUEEGEE SPRING CHECK;REPLACEMENT

Procedure for checking and replacing squeegee springs.

TROUBLESHOOTING (RECOVERY WATER SYSTEM)

VACUUM SYSTEM MOTOR DOES NOT TURN ON

Troubleshooting for vacuum system motor not turning on.

INSUFFICIENT OR NO WATER VACUUMING

Troubleshooting for poor or absent water vacuuming.

SQUEEGEE LEAVES LINING OR DOES NOT COLLECT WATER

Troubleshooting for squeegee issues related to floor contact.

DRIVE SYSTEM

SPEED POTENTIOMETER ADJUSTMENT;REPLACEMENT

Guide to adjust or replace the speed potentiometer.

MAXIMUM SPEED POTENTIOMETER DISASSEMBLY;ASSEMBLY

Steps to disassemble and assemble the maximum speed potentiometer.

DRIVE SYSTEM MOTOR ELECTRICAL INPUT CHECK

Procedure to check the drive system motor's electrical input.

DRIVE SYSTEM MOTOR CARBON BRUSH CHECK AND REPLACEMENT

Guide for checking and replacing drive system motor carbon brushes.

DRIVE SYSTEM MOTOR-DIFFERENTIAL DISASSEMBLY;ASSEMBLY

Steps for disassembling and assembling the motor-differential.

TROUBLESHOOTING (DRIVE SYSTEM)

OPEN CIRCUIT

Troubleshooting for open circuit issues in the drive system.

MACHINE DOES NOT MOVE

Identifies causes and solutions when the machine fails to move.

DRIVE SYSTEM ELECTRONIC BOARD DIAGNOSTIC TABLE

Table correlating LED flashes to diagnostic meanings and actions.

OTHER SYSTEM

SCREW AND NUT TIGHTENING CHECK (All models)

Procedure for checking screw and nut tightness.

ELECTRICAL SYSTEM

MACHINE WORKING HOUR CHECK

How to check machine working hours using the hour counter.

POWER SUPPLY CABLE CHECK

Instructions for checking the power supply cable for wear and damage.

BATTERY CHARGE AND MAINTENANCE

Refers to the User Manual for battery charge and maintenance.

BATTERY DISASSEMBLY;ASSEMBLY

Steps for disassembling and assembling the batteries.

BATTERY TYPE SETTING (WET OR GEL)

How to set the machine for WET or GEL batteries.

FUSE CHECK;REPLACEMENT

Procedure to check and replace fuses.

BRUSH MOTOR ELECTROMAGNETIC SWITCH DISASSEMBLY;ASSEMBLY

Guide for disassembling and assembling the brush motor electromagnetic switch.

DRIVE SYSTEM ELECTRONIC BOARD DISASSEMBLY;ASSEMBLY

Steps for disassembling and assembling the drive system electronic board.

FUNCTION ELECTRONIC BOARD DISASSEMBLY;ASSEMBLY

Procedure for disassembling and assembling the function electronic board.

WATER FLOW CONTROL ELECTRONIC BOARD DISASSEMBLY;ASSEMBLY (For CA 451, CA 531, CA 551)

Steps to disassemble and assemble the water flow control electronic board.

COMPONENT LAYOUT

Diagrams showing the layout of electrical components.

WIRING DIAGRAM

Wiring diagram for various models.

EB1 ELECTRONIC BOARD CONNECTOR PINS

Details of connector pins for the EB1 electronic board.

Nilfisk-Advance ecoflex BA 451D Specifications

General IconGeneral
ModelBA 451D
CategoryFloor Machine
Voltage24 V
Power SupplyBattery
Power SourceBattery
Cleaning Width450 mm
Working Width45 cm
Brush Rotation Speed200 rpm
Water Tank Capacity30 L
Tank Capacity (clean water)30 L
Tank Capacity (dirty water)30 L
Solution Tank40 l
Recovery Tank40 l
Dimensions (LxWxH)1200 x 510 x 1050 mm
Noise Level68 dB(A)

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