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Sure Coat
Nordson Sure Coat User Manual
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Sure Coat
r
Modular Gun Control System
Issued 4/03
NORDSON CORPORA
TION
AMHERST
, OHIO
USA
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
2
Table of Contents
Default Chapter
9
Table of Contents
9
Safety
11
Introduction
11
Qualified Personnel
11
Intended Use
11
Regulations and Approvals
11
Personal Safety
12
Fire Safety
12
Grounding
13
Action in the Event of a Malfunction
13
Disposal
13
Description
15
Introduction
15
System Components
15
Central Control Unit
16
Front Panel
17
Controls and Indicators
17
Display
19
Back Panel
20
IPS Gun Operating Modes
21
Timers
22
Pneumatic Modules
22
Main Control Cabinet
22
Front View
22
Back View
24
Optional Equipment
26
Gun Purge Module
26
Automated Triggering Controls
26
Interface Cards
26
Specifications
27
Electrical
27
Pneumatic
27
Operating Air Pressures
27
Typical Air Pressures
27
Air Supply Quality
27
Symbols
28
Installation
29
Introduction
29
Mounting
29
Electrical Connections
30
Changing Interlock Voltage from 120V to 240V
31
Pneumatic Connections
32
Configuration
35
Introduction
35
Restoring Factory Default Settings
35
Entering Configuration Mode
36
Gun Mapping
37
Pneumatic Type
39
Select Charge AFC Enable/Disable
39
Set Point Lockout
40
Operation
41
Interface and Conveyor Interlock Signals
41
Interface Modes
41
System Keyswitch
42
Conveyor Interlock for Automatic Triggering
42
Startup
43
Initial Gun Use
44
Daily Operation
45
IPS Gun Operating Modes
47
Standard
47
Select Charge
48
Set Point Adjustments
49
Setting up Groups of Guns
49
Restoring Factory Default Settings
50
Shutdown
50
Daily Maintenance
51
Troubleshooting
53
Identifying Errors
53
Diagnostics Mode
54
Operation
54
Error Codes
56
Clearing Error Codes
57
Alarm Override
57
Gun Driver Cards
58
Switches
58
Leds
58
Electrical Schematics
60
Central Control Unit
60
Solenoid and Gun Control Panels
61
Main Control Cabinet
62
Main I/O Panel
63
Parts
65
Introduction
65
Using the Illustrated Parts List
65
System Components and Hardware
66
Front
66
Back
68
Sheet Metal Covers
70
Main Control Cabinet
72
Front
72
Back
74
Gun Control Panel
76
Solenoid Panel
77
Sub Panel Assembly
78
Card Frame
80
Pneumatic Section
82
Main Input/Output Panel
84
Central Control Unit Assembly
86
Front Panel
86
Rear Panel
88
Optional Equipment
90
Interface Cards
90
Gun Purge Module
90
Application/Triggering Controllers
90
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Nordson Sure Coat Specifications
General
Brand
Nordson
Model
Sure Coat
Category
Control Systems
Language
English
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