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Nordson Sure Coat User Manual

Nordson Sure Coat
91 pages
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Sure Coat
r
Modular Gun Control System
Issued 4/03
NORDSON CORPORATION AMHERST, OHIO USA
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.

Table of Contents

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Questions and Answers:

Nordson Sure Coat Specifications

General IconGeneral
BrandNordson
ModelSure Coat
CategoryControl Systems
LanguageEnglish

Summary

Safety

Introduction to Safety

General safety instructions and accessibility of documentation.

Qualified Personnel Requirements

Requirements for safe operation and service by trained individuals.

Intended Use Guidelines

Proper and improper uses of the equipment to prevent injury or damage.

Regulations and Approvals Compliance

Compliance with codes, standards, and instructions for validity.

Personal Safety Precautions

Instructions to prevent personal injury during operation and servicing.

Fire Safety Precautions

Precautions to avoid fire or explosion hazards.

Grounding Procedures

Importance and procedures for proper grounding to prevent shock or fire.

Action in Malfunction

Steps to take when the system experiences issues.

Equipment Disposal

Guidelines for the proper disposal of equipment and materials.

Description of System Components

System Overview Introduction

Overview of the Sure Coat system's capabilities and features.

Major System Components

Major parts and their functions within the system.

Central Control Unit Details

Details on the primary control unit's role and features.

Front Panel Controls and Indicators

Description of controls, indicators, and their functions.

Front Panel Display Explanation

Explanation of the front panel display indicators and information shown.

Back Panel Components

Identification of components and connections on the rear of the unit.

IPS Gun Operating Modes

Different operational modes for IPS spray guns.

System Timers Overview

Description of system timers for maintenance, total spray, and service.

Pneumatic Modules Function

Function of modules controlling air flow and atomization.

Main Control Cabinet Overview

Overview of the main electrical and control cabinet.

Optional Equipment Details

Information on add-on modules and controllers for system enhancement.

System Specifications

Electrical and pneumatic requirements for the system.

Manual Symbols Guide

Explanation of common symbols used throughout the manual.

Installation Procedures

Installation Introduction

General procedures for installing the Sure Coat system.

System Mounting Guidelines

Guidelines for physically securing the system components.

Electrical Connections Guide

Procedures for power supply and wiring hookups.

Changing Interlock Voltage

Instructions to switch between 120V and 240V supply.

Pneumatic Connections Guide

Connecting air supply and tubing to the guns.

System Configuration

Configuration Introduction

Customizing the control unit for specific application requirements.

Restoring Factory Default Settings

Procedures to reset system parameters to original defaults.

Entering Configuration Mode

Steps to access and navigate system configuration menus.

Gun Mapping Procedure

Process of assigning physical locations to guns within the system.

Pneumatic Type Configuration

Configuring the system to recognize specific pneumatic module types.

Select Charge AFC Control

Controlling the adjustment of AFC set points.

Set Point Lockout

Enabling or disabling the operator's ability to adjust set points.

System Operation

Operation Introduction

Basic procedures for operating the Sure Coat modular gun control system.

Interface and Interlock Signals

How the system interacts with external equipment.

Interface Modes Selection

Selecting between local control unit or remote PLC operation.

System Keyswitch Operation

Modes of operation controlled by the main system keyswitch.

System Startup Procedures

Procedures for safely starting the modular gun control system.

Initial Gun Use Procedures

First-time setup and testing for a newly installed gun.

Daily Operation Procedures

Routine procedures for normal system use.

IPS Gun Operating Modes

Specific modes for IPS spray gun functionality.

Select Charge Functionality

Utilizing different electrostatic charging characteristics.

Set Point Adjustments

Adjusting operating parameters for single or all guns.

Setting Up Gun Groups

Programming guns for simultaneous triggering.

System Shutdown Procedures

Procedures for safely powering down the system.

Daily Maintenance Procedures

Routine checks and cleaning to ensure system performance.

Troubleshooting Guide

Identifying System Errors

Methods for detecting and diagnosing faults in the system.

Diagnostics Mode Operation

How to enter and use diagnostic features to view error codes.

Error Codes and Corrections

A table listing specific fault codes and their corrective actions.

Clearing Error Codes

Procedures for clearing fault codes from the system.

Alarm Override Function

Temporarily silencing system alarms for continued operation.

Gun Driver Cards Information

Information on card switches, LEDs, and their meanings.

Central Control Unit Schematic

Wiring diagram for the central control unit.

Solenoid and Gun Control Panels Schematic

Wiring diagrams for gun control panels.

Main Control Cabinet Schematic

Wiring diagram for the main control cabinet.

Main I/O Panel Schematic

Wiring diagram for the main input/output panel.

Parts and Assemblies

Parts Ordering Introduction

Guidance on ordering replacement parts for the system.

Using the Illustrated Parts List

Explanation of how to interpret parts lists and diagrams.

System Components and Hardware

Lists and diagrams of the system's main parts.

Sheet Metal Covers Parts

Details and part numbers for system enclosures.

Main Control Cabinet Parts

Breakdown of parts within the main control cabinet.

Gun Control Panel Parts

Parts list for the gun control panel.

Solenoid Panel Parts

Parts breakdown for the solenoid panel.

Sub Panel Assembly Parts

Components that make up the sub panel assembly.

Card Frame Parts

Parts associated with the card frame assembly.

Pneumatic Section Parts

Components related to the pneumatic systems.

Main Input/Output Panel Parts

Parts list for the main I/O panel.

Central Control Unit Assembly Parts

Components of the central control unit.

Rear Panel Parts

Parts list for the rear panel of the central control unit.

Optional Equipment Parts

Details on interface cards and other add-on modules.

Declaration of Conformity

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