EasyManua.ls Logo

Nortek FG7MQ User Manual

Nortek FG7MQ
80 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Modulating Condensing Gas Furnaces With Variable Speed Blowers - 97% + AFUE
*MQ Upflow / Horizontal Model
INSTALLATION INSTRUCTIONS
WARNING
FIRE OR EXPLOSION HAZARD





WHAT TO DO IF YOU SMELL GAS







Table of Contents

Questions and Answers:

Nortek FG7MQ Specifications

General IconGeneral
BrandNortek
ModelFG7MQ
CategoryFurnace
LanguageEnglish

Summary

INSTALLATION INSTRUCTIONS

WARNING: FIRE OR EXPLOSION HAZARD

Critical safety warning about fire and explosion risks.

WHAT TO DO IF YOU SMELL GAS

Emergency procedures to follow if gas is detected.

IMPORTANT SAFETY INFORMATION

Safety Warning Definitions

Defines "WARNING" and "CAUTION" terms used in the manual.

General Safety Guidelines

Covers qualified personnel, authorized kits, and water-damaged furnace risks.

REQUIREMENTS & CODES

General Installation Requirements

Outlines essential codes and standards for furnace installation.

Massachusetts Specific Codes

Details specific compliance requirements for Massachusetts.

Combustion Air Quality

Corrosive Atmosphere Warning

Caution regarding corrosive air impacting furnace longevity.

Heating Load Considerations

Furnace Operation & Installation Notes

Operation During Construction

Guidelines for operating the furnace during building construction.

Installation in a Garage

Specific requirements for installing the furnace in a garage environment.

Clearances to Combustible Materials

Specifies minimum safe distances from furnace to combustible surfaces.

COMBUSTION AIR & VENTING REQUIREMENTS

Carbon Monoxide Hazard Warning

Critical warning about CO poisoning from improper venting.

General Venting Information

Outlines compliance with codes and quality of combustion air.

Flue System Sealing and Common Venting Warnings

Warnings about flue leaks and combined venting issues.

Combustion Air Sources

Air From Inside

Requirements for drawing combustion air from heated spaces.

Outdoor Air Sources

Details on using crawl spaces, attics, or ducts for combustion air.

Additional Combustion Air Intake Methods

Air Directly Through Exterior Wall

Requirements for intake air coming directly from outside walls.

Venting System Requirements

Alternate Air Supply Methods

Alternative methods for providing combustion air per NFGC.

Unconfined Spaces Venting

Venting requirements for unconfined installation spaces.

Category IV Venting Warnings

Warnings specific to Category IV venting systems and condensate.

Vent Pipe Specifications

Vent Pipe Material

Lists acceptable materials for vent and combustion air piping.

Vent Pipe Length & Diameter

Guidance on selecting and sizing vent pipes and elbows.

Vent Pipe Installation Guidelines

Includes cautions on corrosive air and routing advice.

Vent Termination Requirements

Horizontal Venting Clearances & Locations

Diagrams and requirements for horizontal vent terminations.

Alternate Horizontal & Vertical Venting Diagrams

Illustrates alternative vent installation configurations.

Vertical Venting & Protection

Vertical Venting Terminations

Spacing requirements for vertical vent terminations.

Vent Freezing Protection

Precautions and methods to prevent vent pipe freezing.

Existing Installations and Condensate Disposal

Guidance on replacing old vents and disposing of condensate.

CIRCULATING AIR REQUIREMENTS

Combustion Product Warning

Critical warning about circulating combustion products in living space.

Plenums, Ducts, and Return Air Connections

Requirements for ductwork, plenums, and return air connections.

Bottom Panel Removal Warning

Warning about furnace operation with side return air ducts.

Furnace Installation Procedures

Downflow and Supply Air Connections

Instructions for connecting ducts for downflow and supply air.

Acoustical Treatments

Methods for reducing furnace noise transmission.

General and Upflow/Horizontal Installation Requirements

Covers leveling, water protection, and basic installation types.

Furnace Installation Diagrams and Procedures

Horizontal Installation Diagrams

Illustrates horizontal installation on platforms and suspension.

Bottom Panel Removal Procedures

Step-by-step guide for removing the bottom panel.

Inducer Assembly and Accessories

Inducer & Venting Options

Information on rotating the inducer for venting flexibility.

Inducer Assembly Rotation Warnings

Safety warnings before rotating the inducer assembly.

Furnace Accessories (Finish Flange, Grommets)

Describes installation of finish flange and rubber grommets.

PVC Components and Condensate Drains

PVC Component Installation

Instructions for installing PVC tees, traps, and hose barbs.

Condensate Drain Line Considerations

Notes on routing and insulating condensate drain lines.

Pressure Switch Tubing and Electrical Warnings

Pressure Switch Tubing Diagram

Illustrates the proper routing of pressure switch tubing.

Electrical Hazard Warnings

Critical warnings regarding electrical shock, fire, and explosion during servicing.

Gas Supply and Piping

Gas Supply Warnings and Leak Checks

Safety warnings for gas supply and leak testing procedures.

High Altitude Installation Considerations

Guidance on furnace derating and altitude adjustments.

Gas System Diagrams and Data

Typical Gas Connections Diagram

Illustrates standard gas piping hookups.

High Altitude Deration Chart

Table showing deration steps based on altitude.

Furnace Conversion and Electrical Wiring

LP/Propane Conversion Warnings

Warnings and procedures for converting the furnace to LP gas.

Electrical Wiring Warnings and Cautions

Safety warnings for electrical connections and switch settings.

Wiring Connections

Line Voltage Wiring

Guidelines for proper line voltage wiring connections.

Thermostat/Low Voltage Connections

Instructions for connecting thermostats and low voltage wiring.

Grounding Warnings

Critical warning about the importance of proper electrical grounding.

Wiring Diagrams

Line Voltage Wiring Diagram

Diagram illustrating line voltage field wiring connections.

iQ Wiring Configurations Diagrams

Diagrams showing various iQ system wiring configurations.

START-UP & ADJUSTMENTS

Pre-Start Checks and System Configuration

Essential checklist and system setup before initial operation.

Start-up Procedures

Step-by-step instructions for initiating furnace operation.

Verifying and Adjusting Input Rate

Procedures for checking and setting the gas input rate.

Furnace Operation Verification

Verifying Temperature Rise and Burner Operation

Checks for correct temperature rise and burner flame characteristics.

Verifying Supply Air Limit Switch

Procedure to verify the function of the supply air limit switch.

Operating Sequence: Heating and Cooling Cycles

Describes the sequences for heating and cooling modes.

Furnace Modes and Maintenance

Fan Mode and Intermittent Fan Mode

Explains blower operation modes.

Maintenance Warnings and Procedures

Safety warnings and steps for annual furnace maintenance.

Furnace Component Checks and Troubleshooting

Heat Exchanger, Venting System Checks

Inspection guidelines for heat exchanger and venting system integrity.

Troubleshooting Guide

Common issues and checks to perform for furnace operation failures.

Furnace Control Board Fault Conditions

Table detailing fault codes indicated by furnace control board LEDs.

Motor Control Board Fault Conditions

Table detailing fault codes indicated by motor control board LEDs.

Figures and Tables

Cabinet Dimensions Diagram

Illustrates the physical dimensions of the furnace cabinets.

Airflow Data and CFM Targets Table

Table providing airflow (CFM) targets for temperature rises.

Gas Information Tables

Gas Flow Rates Table

Table for calculating gas flow rates based on time and meter revolutions.

Gas Pipe Capacities Table

Table showing gas pipe capacity based on size, length, and gas type.

Electrical Diagrams and Specifications

Wire Length and Voltage Specifications Table

Table specifying recommended wire gauge and length for thermostat.

Motor Control Board Diagram

Diagram of the variable speed motor control board connections.

Modulating Furnace Control Board Diagram

Diagram of the modulating furnace control board connections.

Wiring Diagram

Furnace Wiring Diagram

Comprehensive diagram showing all furnace electrical connections.

Venting Information

Vent Termination Clearances Table

Table listing required clearances for vent terminations.

Upflow Vent Pipe and Condensate Options

Upflow 1-Pipe Options Diagram

Illustrates 1-pipe venting and condensate options for upflow furnaces.

Upflow 2-Pipe Options Diagram

Illustrates 2-pipe venting and condensate options for upflow furnaces.

Horizontal Vent Pipe and Condensate Options

Horizontal 1-Pipe Options Diagrams

Illustrates 1-pipe venting and condensate options for horizontal furnaces.

Horizontal 2-Pipe Options Diagrams

Illustrates 2-pipe venting and condensate options for horizontal furnaces.

Horizontal & Vertical Venting Options Diagrams

Horizontal Venting Diagram

Diagram showing horizontal venting configuration and support.

Vertical Venting Diagram

Diagram showing vertical venting configuration and support.

Furnace Components

Component Locations Diagram

Diagram identifying the location of key furnace components.

INSTALLATION / PERFORMANCE CHECK LIST

Electrical System Checks

Checklist for verifying electrical system installation and connections.

Gas System Checks

Checklist for verifying gas system installation, pressure, and leaks.

Combustion Air & Venting System Checks

Checklist for verifying combustion air supply and venting system integrity.

Proposition 65 Warnings and Installer Attention

Includes Proposition 65 notices and installer responsibilities.

Related product manuals