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NUM 1020 M User Manual

NUM 1020 M
388 pages
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08-98 en-938821/2
NUM
1020/1040/1050/1060
M and W
OPERATOR
MANUAL
0101938821/2

Table of Contents

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NUM 1020 M Specifications

General IconGeneral
TypeCNC Controller
ManufacturerNUM
Model1020 M
Input Voltage24 VDC
Operating Temperature0°C to 45°C
Storage Temperature-20°C to 70°C

Summary

1 Review

1.1 System Overview

Provides an overview of the CNC system's operating modes and basic concepts.

1.2 Machine Overview

Details the machine's coordinate system, axis definitions, and travel limits.

2 Product Presentation

2.1 Environment

Illustrates the links between the CNC, machine, and peripherals for various NUM series.

2.2 Switching on/off

Describes the procedures for switching the CNC on and restarting after an emergency stop.

2.3 System Identification

Explains how to access and view system customisation attributes and software versions.

3 Operator Panel Description

3.1 NUM Panels and Sub-Assemblies

Details the different types of NUM panels (QWERTY, 50-Key, Compact) and their components.

3.2 Interactions Between Mode Selections and Display Pages

Explains how mode selections interact with display pages and the CNC's status window.

3.3 Available Controls and Indicators

Describes keyboard keys, special features, and control functions for various panel types.

3.4 Special Keyboard Operations

Explains special keyboard functions like hardcopy, keyboard sound, and panel/CNC switching.

4 Display System Utilization

4.1 Inch/Metric Unit Conventions

Explains how the system can be configured to display dimensions in millimeters or inches.

4.2 Display of Tool Position

Shows how to display current tool position coordinates relative to the programme or measurement origin.

4.4 Display of Tool Data and Tool Corrections

Details how to display tool dimensions, cutter tip radius, tool length, and wear offsets.

4.5 Display of Programmes

Covers accessing programme lists, viewing programme details, and navigating listings.

4.6 Display of a Programme in Graphic Mode

Explains how to display programmes in graphic mode, including contour traces and 3D views.

4.7 Display of Active Data

Illustrates how to display machining data, G/M functions, and current block information.

4.8 Display of Programme-Being Executed

Illustrates how to display the currently executing programme and highlighted blocks.

4.10 Display of Inputs/Outputs

Describes how to view PLC operator messages, external parameters, and memory data.

5 CNC Operation

5.1 Preliminary Operations

Covers essential setup steps like operator-controlled jog, axis homing, and manual mode selection.

5.2 Preparation for Machining

Details part setting, origin shifts, scaling factors, and tool setting procedures.

5.3 Manual Data Input

Explains how to manually input and execute instructions without storing them in a programme.

5.4 Automatic Programme Execution

Covers loading, creating, debugging, and executing programmes automatically on the machine.

5.5 Operator Interventions

Describes unplanned and programmed interventions, including interruptions and error handling.

5.7 Creation of a Part Programme

Explains how to create part programmes using interactive programming (PROCAM) and PROFIL functions.

5.8 Inch/Metric Unit Selection

Details how unit selection affects displayed values and programming functions.

5.9 Part Programme Operations in Background Mode

Details programme operations like loading, unloading, and editing performed concurrently with other modes.

6 Operational Problems

6.1 Indicator "FDHLD" Displayed

Troubleshooting guide for the FDHLD indicator, covering possible causes and solutions.

6.2 No Movement in Manual Mode

Troubleshooting steps for when manual controls do not generate machine movement.

6.3 No Movement in Automatic Mode

Troubleshooting steps for when no movement is generated in automatic mode.

6.4 No Cycle Start

Troubleshooting guide for when the cycle does not start despite pressing the CYCLE button.

6.5 No Block Sequencing

Addresses issues with block sequencing, including INCYC indicator status.

6.8 Failure on Analogue Input/Output Cards

Provides guidance on checking fuses for analogue I/O card failures.

6.9 Power Failures

Procedure for restarting machining operations after a power failure.

7 System Faults

7.1 Hardware Fault

Describes hardware faults detected during system initialization, like parameter table checksum errors.

7.2 Customisation Error

Addresses errors related to software options or illegal modification attempts during customization.

7.5 Sampling Period Too Small

Explains issues with short sampling periods and how to adjust parameter P50.

7.7 A Declared Axis Missing

Deals with errors where a declared axis is missing, requiring parameter adjustments.

7.10 Incorrect Sampling Period with UC SII CPU

Covers sampling period issues with UC SII CPU and the need for a 2ms multiple value.

7.11 Sensor Declared Connected Several Times to the QVN Card

Addresses errors where a QVN sensor is declared multiple times, requiring parameter P70 correction.

7.13 Sensor Declared on QVN Card but Detected on an Axis Card

Handles errors where sensors are mis-declared between QVN and Axis cards.

7.16 Speed and Position Sensor Declared on Several Axes

Deals with errors when speed and position sensors are declared on multiple axes.

7.18 Several Axis Drive Sensors Have the Same Address

Addresses errors where multiple axis drive sensors share the same address.

7.20 QVN Axes Missing

Covers errors related to missing QVN declared axes in servo-controlled axis lists.

7.22 Sampling Period Not Within the Authorised Values

Explains issues with sampling periods for DISC operation and parameter P50 adjustment.

8 Operator-Accessible Maintenance

8.1 Hardware Maintenance

Covers replacement of batteries, memory modules, and fuses for system components.

8.2 Accessing the Utilities

Explains how to access CNC utilities and utility programs for system management.

8.3 Serial Line Parameters

Details setting and selecting serial line configurations for communication.

8.4 Customising the Colour Palette

Guides on changing screen colours, selecting palettes, and saving customisations.

8.5 Backing up Machine Data

Covers backing up, restoring, and checking machine data including options, parameters, and calibration.

8.6 Setting the Date and Time

Explains how to set the system date, time, and day of the week.

8.8 Protected Memory Area Management

Details managing protected memory areas for programmes, including password and copying operations.

8.9 Customisation of the System

Covers system customization steps like job reference, memory sizes, options, date, and locking.

A Appendix A Function Summary Tables

A.1 ISO Programming Syntax

Summarizes G functions, M functions, and additional functions used in ISO programming.

A.2 Parametric Programming Syntax

Explains the syntax for parametric programming using L and E variables for calculations and branches.

A.3 Profile Geometry Programming (PGP) Syntax

Details the syntax for programming profiles using geometric elements like line segments and arcs.

B Appendix B List of Errors

B.1 Miscellaneous Errors and Machine Errors

Lists common errors, system errors, and machine errors with their respective meanings.

B.2 Parametric Programming Errors

Details errors encountered during parametric programming, including syntax and value issues.

B.3 Profile Geometry Programming (PGP) Errors

Lists errors specific to PGP, such as endpoint determination and intersection calculation issues.

B.8 Errors in Pocket Cycles

Covers errors related to pocket cycles, including memory issues and contour definition problems.

B.10 Dynamic Operators in C

Lists errors related to dynamic operations in C, such as size, format, and memory issues.

C Appendix C Use of Peripherals

C.1 CNC / Peripheral Interconnection

Explains interconnection diagrams and principles for connecting peripherals to the CNC.

C.2 Connection to a Peripheral Device

Details connections for peripherals like PCs, tape readers, punches, and printers.

C.3 Connection to a Computer

Describes setting up links and communications for connecting to host or microcomputers.

D Appendix D Information Concerning the Exchange Area Bit

D.1 Information Concerning the Exchange Area Bit

Provides Ladder addresses of bits in the exchange area corresponding to mnemonics.

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