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OHAUS EB SERIES User Manual

OHAUS EB SERIES
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EB SERIES SCALES
SERVICE MANUAL
Ohaus Corporation 7 Campus Drive, Suite 310, Parsippany, NJ 07054 (973) 377-9000

Table of Contents

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OHAUS EB SERIES Specifications

General IconGeneral
DisplayLCD
Power4 AA batteries
Units of Measurementg, kg, oz, lb
Operating Temperature10°C to 40°C
Auto-OffYes
MaterialStainless steel
Capacity3000 g
Readability0.1 g

Summary

CHAPTER 1 GETTING STARTED

1. INTRODUCTION

Overview of the service manual's scope and structure.

1.1 SERVICE FACILITIES

Requirements for the service area to ensure proper scale maintenance.

1.2 TOOLS AND EQUIPMENT

Lists standard and special tools required for servicing EB Series Scales.

1.2.1 Standard Tools and Test Equipment

Lists common tools like DVM, electronics kit, magnifier, etc.

1.2.2 Special Tools

Lists specialized equipment like Load Cell Simulator and AC Adapters.

1.3 CALIBRATION MASSES REQUIRED

Specifies the type and values of calibration masses needed for testing.

1.4 SERVICE STRATEGY

Outlines the repair approach, focusing on major assembly substitution.

1.5 SPECIFICATIONS

Details the technical specifications for EB Series Scales, including capacity, resolution, etc.

1.6 SCALE SETTINGS

Explains user-selectable scale settings like increment, backlight, and filtering.

CHAPTER 2 DIAGNOSIS

2.1 SCALE SETUP AND EXAMINATION

Procedures for setting up the scale and visually inspecting for damage.

2.2 PRELIMINARY CHECKS

Initial checks before troubleshooting, including AC adapter and error codes.

2.3 TROUBLESHOOTING TABLES

Tables that identify common problems, probable causes, and remedies.

2.4 EB SERIES SCALES ERROR CODE TABLE

Lists error codes displayed by the scale and their corresponding remedies.

2.5 TESTING THE AC ADAPTER

Procedures for testing the AC adapter's voltage output.

2.6 TESTING THE MEMBRANE SWITCH

Instructions for testing the membrane switch using an ohmmeter.

2.7 TESTING THE LOAD CELL ASSEMBLY

Methods for testing the load cell assembly, including resistance and voltage tests.

2.7.1 Resistance Test

Procedure to measure the resistance of the load cell.

2.7.2 Excitation and Output Voltage Test

Procedure to measure excitation and output voltages of the load cell.

2.8 TESTING THE MAIN PC BOARD

Procedures for testing the main PC board via voltage measurements and simulation.

2.8.1 Main PC Board Voltage Measurements

Steps to measure various voltages on the main PC board.

2.8.2 Simulator Testing

Using a simulator to test the main PC board's functionality.

2.8.2.1 General Load Test

Simulates load cell voltages to check main PC board circuitry.

2.8.2.2 Calibration Test

Uses a simulator to calibrate and verify the main PC board.

2.9 TESTING THE BATTERY

Procedures and precautions for testing the rechargeable battery.

2.9.1 Precautions for Battery Handling

Safety warnings and precautions for handling the scale's battery.

2.9.2 Battery Tests

Procedures for testing the battery's performance and charge capacity.

CHAPTER 3 REPAIR PROCEDURES

3. REPAIR PROCEDURES

Introduction to component replacement procedures for the EB Series scales.

3.1 REMOVING TOP HOUSING

Step-by-step guide to removing the top housing of the scale.

3.2 REPLACING THE MEMBRANE SWITCH

Instructions for disassembling the scale to replace the membrane switch.

3.3 MAIN PC BOARD

Introduction to procedures for the main PC board.

3.3.1 Main PC Board Replacement

Detailed steps for replacing the main PC board.

3.3.2 Display PC Board Replacement

Steps to remove and replace the display PC board.

3.3.3 LCD Replacement

Procedure for replacing the LCD, noting its difficulty.

3.4 REPLACING THE LOAD CELL ASSEMBLY (WITH FRAME)

Guide to removing and replacing the entire load cell assembly.

3.5 REPLACING THE LOAD CELL COMPONENT

Instructions for replacing only the load cell, keeping the frame.

3.5.1 Overload Protection Stop Adjustment

How to adjust overload stops after load cell replacement.

3.6 REPLACING THE BATTERY

Procedure for removing and installing a new rechargeable battery.

CHAPTER 4 FINAL TESTING & CALIBRATION

4.1 PERFORMANCE TESTS

Overview of performance tests to evaluate scale functionality after repairs.

4.1.1 Segment Display Test

Procedure to verify the scale's display segments.

4.1.2 Repeatability Test

Method for testing the scale's repeatability using a standard mass.

4.1.3 Off-Center Load Test

Test to check scale accuracy when loads are placed off-center.

4.1.4 Linearity Test

Test to determine the scale's linearity across its operating range.

4.2 CALIBRATION

Overview of the calibration process for the EB Series scales.

4.2.1 Calibration Points

Lists the specific calibration weights required for each model.

4.2.2 Span Calibration

Step-by-step guide to performing span calibration on the scale.

CHAPTER 5 PARTS LISTS & DIAGRAMS

5. PARTS LISTS

Introduction to exploded views and parts identification.

5.1 Drawings and Parts Lists

Exploded view diagram showing the main components of the EB Series scale.

APPENDIX A SERVICE MODES

A.1 ENTERING THE SERVICE MENU

Instructions on how to access the scale's service menu.

A.2 SERVICE CALIBRATION

Procedure for performing a three-point calibration in service mode.

A.3 SCALE CONFIGURATION

Steps to configure scale settings like capacity and resolution.

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