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OverBuilt 10 - User Manual

OverBuilt 10
52 pages
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OPERATING AND
SAFETY MANUAL
MODEL 10 AND MODEL 10 HS
PORTABLE AND STATIONARY
CAR CRUSHER
Study this manual before operating the crusher
Huron, South Dakota
(605) 352-6469
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Summary

Safety and Operator Information

Safety Alert Symbols

Explains hazard identification using signal words and symbols.

Operator Qualifications and Training

Outlines requirements for qualified operators.

Important Safety Precautions

Covers eye/ear protection, lockout, and location.

Safe Operation Rules

Key DO's and DON'Ts for safe machine use.

Machine Start-Up Procedures

Diesel Engine Start-Up

Steps for starting the diesel engine.

Electric Motor Start-Up

Steps for starting the electric motor.

Hydraulic System and Cylinder Operation

Hydraulic System Overview

Description of the tandem hydraulic system components.

Standard Speed Cylinder Operation

How the lid moves in standard speed mode.

High Speed Cylinder Operation

Explanation of the high-speed lid movement mechanism.

Hydraulic Control Adjustments

Adjusting Relief Valves

Procedures for setting main and cylinder relief valves.

Adjusting High Speed Bypass Valves

Controls lid fall distance in high-speed mode.

Adjusting Pressure Switches

Setting switches for automated cycle control.

Hydraulic Schematics and Valve Assemblies

Normal Speed Hydraulic Schematic

Diagram of the normal speed hydraulic circuit.

High Speed Hydraulic Schematic

Diagram of the high-speed hydraulic circuit.

Valve Assembly Details

Part breakdown for standard speed valve assembly.

Double Valve Assembly Details

Part breakdown for standard speed double valve.

High Speed Valve Assembly Details

Part breakdown for high speed single valve.

High Speed Double Valve Assembly Details

Part breakdown for high speed double valve.

Dynex Valve Wiring Diagram

Cylinder Components and Assembly

Cylinder Parts Identification

Detailed list and diagram of cylinder components.

Rod End Final Assembly

Instructions for assembling the rod end of the cylinder.

Piston Final Assembly

Instructions for assembling the piston end of the cylinder.

Standard Speed Cylinder Assembly

Diagram and parts for standard speed cylinder.

High Speed Cylinder Assembly

Diagram and parts for high speed cylinder.

High-Speed Hydraulic Fittings

High-Speed Regen Assembly

Maintenance Schedule and Parts

Hydraulic Oil and Filter Recommendations

Recommended oils and filter types with intervals.

Fuel and Air Cleaner Maintenance

Maintenance for fuel systems and air cleaners.

Grease Points and Intervals

Lubrication schedule for various components.

Lubrication Points Guide

Hydraulic Oil Tank Assembly

Downrigger Assemblies

Manual Downrigger Assembly

Diagram and parts for the manual downrigger.

Hydraulic Downrigger Assembly

Diagram and parts for the hydraulic downrigger.

Oil Recover System Assembly

Limit Switch Adjustment

Rock Cycle Lift Height and Transmitter Programming

Combination Filter;Regulator;Lubricator

Norgren B73 G Filter;Regulator Unit

Norgren Filter;Regulator Technical Data

Specifications for the B73G unit.

Norgren Filter;Regulator Adjustment and Servicing

Procedures for adjustment and maintenance.

Norgren L73 M;L73 C Lubricators

Norgren Lubricator Technical Data

Specifications for L73M/L73C lubricators.

Norgren Lubricator Adjustment and Cleaning

Procedures for adjustment and cleaning.

Coxreels Hose Reels Installation and Maintenance

Coxreels Hose Reel Safety and Installation

Guidelines for safe setup and use of hose reels.

Coxreels Operational Checks

Procedure to verify correct hose reel function.

Coxreels Hose Reel Troubleshooting

Common problems and solutions for hose reels.

Fill-Rite DC Pump Operation and Safety

Fill-Rite Pump Safety Instructions

Essential safety guidelines for pump operation.

Fill-Rite Pump Technical Information

Specifications and fluid compatibility.

Radio Receiver Guider Remote

General Troubleshooting

Common Operational Problems

Common operational issues and their solutions.

Specific Troubleshooting Scenarios

Further troubleshooting for specific machine behaviors.

Limited New Equipment Warranty

Operator Maintenance Record

OverBuilt 10 Specifications

General IconGeneral
BrandOverBuilt
Model10
CategoryIndustrial Equipment
LanguageEnglish

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