Section 13 High Humidity 
 
Principle of Operation 
 
AIRTEK’s High Humidity Alarm (HHA) are circuits designed to function in conjunction with a Hygrosensor 
to provide on/off control for compressed air dryers. The HHA can also provide an alarm when humidity 
conditions exceed or go below a fixed setpoint. 
 
Operation of the controller is based on relay actuation at a predetermined resistance value. The resistance 
of the humidity sensor (a Dunmore-type lithium chloride element) varies inversely proportional to the 
relative humidity to which it is exposed. The controller supplies a constant excitation voltage to the sensor 
and the change in resistance is measured. When the relative humidity reaches the selected setpoint (-
20°F), the controller detects the corresponding resistance and activates a single pole, double throw relay. 
 
The controller is set to activate at a predetermined resistance value by using a setplug whose 
resistance corresponds to the sensor resistance at a particular relative humidity condition (-20°F). 
 
System Components 
 
POWER: 12-/220 VAC + 10%, 50-60Hz, 1 Watt DIMENSIONS: PC Board 3.5 x 2.75 x 1.1 inches 
OPERATING TEMPERATURE: + 15°F to 140°F STORAGE TEMPERATURE: -40°F to +200°F 
CAUTION! HHA IS POWERED UP DURING THIS PROCEDURE. USE CAUTION NOT TO 
TOUCH LIVE EXPOSED TERMINALS. 
 
     Calibration Procedure 
 
1.  Remove the sensor input terminals and replace it with the appropriate setplug. 
2.  Adjust potentiometer P1 to the midpoint between the relay “pull-in” and “drop-out”. 
3.  Replace the setplug with the sensor. The unit is now ready for operation. 
 
Precautions, limitations, and Hazards 
 
The HHA Controller uses 115 VAC. Avoid contact with exposed terminals when performing set point 
adjustment. 
 
Never test the sensor with an ohmmeter or other DC measuring device. To do so will permanently damage 
the sensor. 
 
Do not expose sensors to humidity’s at which condensation is likely to occur, nor to sprays or water 
droplets in ducts and air exhausts. 
 
Do not expose sensors to air stream carrying dust, soot, or other containments, unless properly protected 
by baffle, 200 by 200 mesh screen, cellophane, or tissue paper wrap to prevent impingement of particles 
on the sensing surfaces.